













All-Inclusive Factory Service Technical manual for Toyota Electric Forklift Trucks Models 6BVNCU13, 6BNCU30, 6BNCU28, 6BNCU25, 6BNCU23, 6BNCU20, 6BNCU19, 6BNCU18, 6BNCU17 and 6BNCU15.
This manuals will assist you in assembling, disassembling, repairing, troubleshooting, and finding spare parts for your electric forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
6BVNCU13
6BNCU30
6BNCU28
6BNCU25
6BNCU23
6BNCU20
6BNCU19
6BNCU18
6BNCU17
6BNCU15
The manual comprises 3 documents, including the Repair Manual, Wiring Diagram, and Parts Catalog
1. Repair Manual (RM-6bncu)
Format: PDF, 166 pages
Language: English
Table of Contents:
General Information
Introduction
About This Manual
Service Precautions
Maintenance
General Maintenance Procedures
Frame
Overhead Guard / Battery Compartment / Pads and Plastic
Drive
Drive Train
Brakes
Brake System
Steering
Steering System - Electric Steer
Operator Controls
Operator Controls
Lift and Auxiliary
Lift And Auxiliary Hydraulics
Elevating
Mast, Carriage, Load Backrest, Forks
Electrical
Capacitor Discharge
Options Upgrade
Appendix D: Software Options Upgrade
Periodic Maintenance
Scheduled Maintenance And Inspection Table
8-Hour / Daily Inspection
40-Hour / 5-Day Inspection
350-Hour / 60-Day Inspection
2000-Hour / 360-Day Inspection
Programming And Diagnostics
Programming And Diagnostics
Diagnostic Output Tests
System Fault Codes
Troubleshooting
Troubleshooting - Mechanical
Electronic Fault Isolation Procedure Software Version 3.20 Errors
Electronic Fault Isolation Procedure Software Version 3.20 Warnings
Industrial Battery
Appendix A: Industrial Battery
Torque Specifications
Torque Specifications
Software Download
Appendix C: Software Download
2. Wiring Diagram (EL-6bncu)
Format: PDF, 1 page
Language: English
3. Parts Catalog (PM-00715-00070-99)
Format: PDF, 151 pages
Language: English
Table of Contents:
FRAME
Battery Gates & Rollers
Overhead Guard
Pads & Plastic
Decals
DRIVE
Drive Train
Drive Unit
Drive Wheel & Tire Assembly
Encoder Assembly
BRAKES
Brake Actuator Assembly
Brake Pedal Assembly
Disc Brake Unit
STEERING
Steering Assembly
Steer Fork Assembly
Tiller/Encoder Assembly
OPERATOR CONTROLS
Controls Installation
Battery Disconnect
Control Handle & Mechanism
Control Handle Replacement
Dual-Axle Mechanism Assembly
Multi-Lever Assembly
LIFT & AUXILIARY
Chassis Hydraulic Assembly
Auxiliary Chassis Hydraulics
Manifold
Hydraulic Schematic
ELEVATING
Mast Serial Number Identification
V-Mast Assembly
V-Mast Internal Reeving
ELEVATING
FV-Mast Assembly
FV-Mast Lift Hydraulics
FV-Mast 1st Internal Reeving
FV-Mast 2nd Internal Reeving
FSV-Mast Assembly
FSV-Mast Lift Hydraulics
FSV-Mast 1st Internal Reeving
FSV-Mast 2nd Internal Reeving
QFV-Mast Assembly
QFV-Mast Lift Hydraulics
QFV-Mast 1st Internal Reeving
QFV-Mast 2nd Internal Reeving
QFV-Mast Std Assembly
QFV-Mast Std Lift Hydraulics
Standard Carriage
Side-Thrust Carriage
Integral Sideshift Carriage
Hang-On Sideshift
Integral Sideshift
External Reeving
Mast Installation
Forks
ELECTRICAL
Chassis Electrical Assembly
Control Harness Pin Designations
Contactor - Fuse Panel
Capacitor Assembly
Manifold Electrical
Control Electronics
Electrical Interconnect
OPTIONS
Work Lights - Mast Mount
Work Lights - Overhead Guard Mount
Flashing Lights
Brake / Tail Light
Operator Compartment Fan
Impact Sensor
Brush Wear Indicators
Traction Motor Cooling Fans
Traction Motor Cooling
This manuals will assist you in assembling, disassembling, repairing, troubleshooting, and finding spare parts for your electric forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
6BVNCU13
6BNCU30
6BNCU28
6BNCU25
6BNCU23
6BNCU20
6BNCU19
6BNCU18
6BNCU17
6BNCU15
The manual comprises 3 documents, including the Repair Manual, Wiring Diagram, and Parts Catalog
1. Repair Manual (RM-6bncu)
Format: PDF, 166 pages
Language: English
Table of Contents:
General Information
Introduction
About This Manual
Service Precautions
Maintenance
General Maintenance Procedures
Frame
Overhead Guard / Battery Compartment / Pads and Plastic
Drive
Drive Train
Brakes
Brake System
Steering
Steering System - Electric Steer
Operator Controls
Operator Controls
Lift and Auxiliary
Lift And Auxiliary Hydraulics
Elevating
Mast, Carriage, Load Backrest, Forks
Electrical
Capacitor Discharge
Options Upgrade
Appendix D: Software Options Upgrade
Periodic Maintenance
Scheduled Maintenance And Inspection Table
8-Hour / Daily Inspection
40-Hour / 5-Day Inspection
350-Hour / 60-Day Inspection
2000-Hour / 360-Day Inspection
Programming And Diagnostics
Programming And Diagnostics
Diagnostic Output Tests
System Fault Codes
Troubleshooting
Troubleshooting - Mechanical
Electronic Fault Isolation Procedure Software Version 3.20 Errors
Electronic Fault Isolation Procedure Software Version 3.20 Warnings
Industrial Battery
Appendix A: Industrial Battery
Torque Specifications
Torque Specifications
Software Download
Appendix C: Software Download
2. Wiring Diagram (EL-6bncu)
Format: PDF, 1 page
Language: English
3. Parts Catalog (PM-00715-00070-99)
Format: PDF, 151 pages
Language: English
Table of Contents:
FRAME
Battery Gates & Rollers
Overhead Guard
Pads & Plastic
Decals
DRIVE
Drive Train
Drive Unit
Drive Wheel & Tire Assembly
Encoder Assembly
BRAKES
Brake Actuator Assembly
Brake Pedal Assembly
Disc Brake Unit
STEERING
Steering Assembly
Steer Fork Assembly
Tiller/Encoder Assembly
OPERATOR CONTROLS
Controls Installation
Battery Disconnect
Control Handle & Mechanism
Control Handle Replacement
Dual-Axle Mechanism Assembly
Multi-Lever Assembly
LIFT & AUXILIARY
Chassis Hydraulic Assembly
Auxiliary Chassis Hydraulics
Manifold
Hydraulic Schematic
ELEVATING
Mast Serial Number Identification
V-Mast Assembly
V-Mast Internal Reeving
ELEVATING
FV-Mast Assembly
FV-Mast Lift Hydraulics
FV-Mast 1st Internal Reeving
FV-Mast 2nd Internal Reeving
FSV-Mast Assembly
FSV-Mast Lift Hydraulics
FSV-Mast 1st Internal Reeving
FSV-Mast 2nd Internal Reeving
QFV-Mast Assembly
QFV-Mast Lift Hydraulics
QFV-Mast 1st Internal Reeving
QFV-Mast 2nd Internal Reeving
QFV-Mast Std Assembly
QFV-Mast Std Lift Hydraulics
Standard Carriage
Side-Thrust Carriage
Integral Sideshift Carriage
Hang-On Sideshift
Integral Sideshift
External Reeving
Mast Installation
Forks
ELECTRICAL
Chassis Electrical Assembly
Control Harness Pin Designations
Contactor - Fuse Panel
Capacitor Assembly
Manifold Electrical
Control Electronics
Electrical Interconnect
OPTIONS
Work Lights - Mast Mount
Work Lights - Overhead Guard Mount
Flashing Lights
Brake / Tail Light
Operator Compartment Fan
Impact Sensor
Brush Wear Indicators
Traction Motor Cooling Fans
Traction Motor Cooling
Included
Wiring Diagram
1Parts Catalog
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