Toyota 6BRU18, 6BRU23, 6BDRU15, 6BSU20 and 6BSU25 Reach Truck set of Service Manuals download

All-Inclusive Factory Service Technical manual for Toyota Reach Trucks Models 6BRU18, 6BRU23, 6BDRU15, 6BSU20 and 6BSU25 (SN:20001-39999).

This manuals will assist you in diagnosing, analyses, testing, repair, troubleshooting, and finding spare parts for your reach truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   6BRU18 (SN:20001-39999)
   6BRU23 (SN:20001-39999)
   6BDRU15 (SN:20001-39999)
   6BSU20 (SN:20001-39999)
   6BSU25 (SN:20001-39999)

The manual comprises 3 documents, including the Service Manual, Wiring Diagram, and Parts Catalog

1. Service Manual (RM-CL220)
Format: PDF, 514 pages
Language: English
Table of Contents:
   How to Use This Manual
      Map of the Manual
      Manual Design
      Page Revision Record
      Table of Contents
      START Page
   Safety
      Definitions
      General Safety
      Battery Safety
      Static Safety
      Jacking Safety
      Tie-down for Transport
      Welding Safety
   Systems Overview
      Vehicle Specifications
      General System Data
      Brake
      Steering
      Lift / Lower System
      Auxiliary System
      Traction System
      Modes of Operation
   Scheduled Maintenance
      Maintenance Guidelines
      Daily or Every Eight (8) Operating Hours
      Monthly or Every 200 Operating Hours
      Semi-annually or Every 1000 Operating Hours
      Annually or Every 2000 Operating Hours
      Lubricants
      Lubrication and Inspection Points
   Troubleshooting
      How to Use This Chapter
      Electrical Troubleshooting Guidelines
      Shorts to Frame Test
      Hydraulic Troubleshooting Guidelines
      Definitions
      Electrical Connector Locator Chart
      Electrical Connector Locator Photos
      Troubleshooting Flowcharts
   Electrical Codes and Tests
      Passwords
      Disable the Brush Wear Warning
      Start the Hour Meter
      Self-diagnosis Mode
      Analyzer (AnL) Mode
      Calibrate (Calibrte) Mode
      Configure (Configur) Mode
      Tuning (Tuning) Mode
      Code Summary Tables
      Analog Tests (Category 1, Class2)
   Component Procedures
      Theory of Operation
      Electrical Functions
      Braking System
      Steering System
      Traction System
      Lift / Lower System
      Auxiliary Hydraulic Functions
      Indicators and Switches
   Appendix
      Lubrication Equivalency Chart
      Torque Chart - Standard (Ferrous)
      Torque Chart - Standard (Brass)
      Torque Chart - Metric
      Decimal Equivalent Chart
      Standard / Metric Conversions
      Electrical Schematic Legend
      Electrical Schematic
      Hydraulic Schematic
      Hydraulic Schematic
      Hydraulic Schematic
   Index

2. Wiring Diagram (EL-CL220)
Format: PDF, 6 pages
Language: English

3. Parts Catalog (PM-00715-00060-07)
Format: PDF, 228 pages
Language: English
Table of Contents:
   General Information
      To Our Customers
      How to Use Catalog If Part Number is Not Known
      How To Use Catalog If Part Number Is Known
      Major Assemblies
      Recommended Spare Parts List
      Hardware Parts List
   Finish & Accessories
      Major Assembly Locator
      Frame and Components
      Overhead Guard & Wind Screen Installation
      Floor Plate Assembly
      Finishing Decals
      Caster Assembly
   Steering & Controls
     Steering Assembly
     Motor and Gearbox Assembly
   Drive & Brake
      Drive and Brake Assembly
      Transmission Assembly
      Drive Wheel Assembly
      Brake Assembly - 6BRU23/6BDRU15/6BSU25
      Pedal Assembly
      Caster Brake Assembly - 6BRU23/6BDRU15/6BSU25
      Electric Brake Assembly (Drive)
   Electrical Components and Systems
      Electrical Installation
      Electrical Wiring and Power Cable Assembly
      Electrical Controller Assembly
      Contactor
      Proximity Sensor, Reach Assembly (All Models)
      Accessories Assembly
      Light & Fan Console Assembly
      Auxiliary Switch Assembly
      Drive Motor
      Pump Motor - 6BRU23/6BDRU15/6BSU25
      Pump Motor - 6BRU18/6BSU20
      Control Handle Assembly
   Hydraulic Components
      Hydraulic Assembly
      Control Valve Assembly
      Reach Cylinder Assembly - 6BRU18
      Reach Cylinder Assembly - 6BRU23
      Reach Cylinder Assembly - 6BDRU15
      Tilt Cylinder Assembly - 6BRU18/6BSU20/6BSU25
      Tilt Cylinder Assembly - 6BDRU15
      Tilt Cylinder Assembly - 6BRU23
      Staging Cylinder Assembly - 6BRU23/6BDRU15/6BSU25 3 Stage
      Staging Cylinder Assembly - 6BRU18/6BSU20 3 Stage
      Cylinder Assembly, Free Lift - 6BRU23/6BDRU15/6BSU25 3 Stage
      Cylinder Assembly, Free Lift - 6BRU18/6BSU20 3 Stage
      Pump and Motor Installation
      Manifold Assembly - 6BRU18/6BRU23/6BDRU15
      Manifold Assembly - 6BSU20/6BSU25
   Mast
      Mast Assembly - 6BRU23/6BDRU15/6BSU25
      Mast Assembly - 6BRU18/6BSU20
      Reach Assembly - 6BDRU15
      Reach Assembly - 6BRU23
      Reach Assembly - 6BRU18
      Straddle Carriage Assembly - 6BSU20
      Straddle Carriage Assembly - 6BSU25
      Sideshift Installation - 6BSU20
      Sideshift Installation - 6BSU25
      Sideshift Installation - 6BDRU15
      Sideshift Installation - 6BRU18
      Sideshift Installation - 6BRU23
      Sideshifter Assembly - Serviceable Parts
      Fork Assembly
      Toe Box Assembly
      Load Wheel Assembly
      Mast Chain Lengths
   Options/Kits
      Fire Extinguisher Installation
      Load Indicator - 6BRU18/6BSU20
      Load Indicator - 6BRU23/6BDRU15/6BSU25
      Lift Interrupt - 6BRU23/6BDRU15/6BSU25
      Cold Storage Components
      Weight Scale