Toyota 6BPU15 (SN:70001-79999) Order Picker set of Service Manuals download

Illustrated factory set of Service Manuals for Toyota Order Pickers Models 6BPU15 (SN:70001-79999).

This manuals will assist you in assembling, disassembling, repairing, troubleshooting, and finding spare parts for your order picker.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   6BPU15 (SN:70001-79999)

The manual comprises 3 documents, including the Repair Manual, Wiring Diagram, and Parts Catalog

1. Repair Manual (RM-CL221)
Format: PDF, 456 pages
Language: English
Table of Contents:
   How to Use This Manual
      Map of the Manual
      Manual Design
      Table of Contents
      List of Figures
      Start Page
   Safety
      Definitions
      General Safety
      Battery Safety
      Static Safety
      Jacking Safety
      Tie-down for Transport
      Towing
      Welding Safety
   Systems Overview
      Systems Overview
      Type
      Power
      Capacity
      Mast
      Controls
      Indicators
      Electronics
      Electric Steering System
      Specifications
      Description
      Chassis
      Operator's Console
      Operator Compartment Options
      Steering and Controls
      Steer Controller Guidance System
      Drive and Brake
      Drive Unit
      Brake
      Mast
      Mast Assembly
      Hydraulic Components
      Lift / Lower System
      Electrical Components and Systems
      General
      Miscellaneous Circuits
      Fuses
      Sidegate Switches (S60, S61)
      Tie-Points
      Cables
      Over-the-Mast Cables
   Planned Maintenance
      Planned Maintenance
      General Maintenance Instructions
      Planned Maintenance
      Introduction
      Maintenance Manual
      Battery Maintenance
      Battery Safety
      Battery Inspection and Care
      Battery Cleaning Procedure
      Charging Process
   Troubleshooting
      How to Use This Chapter
      Electrical Troubleshooting Guidelines
      Electrical Connector Locator Chart
      Shorts to Frame Test
      Electric Motor Tests
      Motor Types
      Open Circuit Motor Test
      Grounded Motor Test
      Short Circuited Armature or Field Winding
      Hydraulic Troubleshooting Guidelines
      Hydraulic Leakage
      List of Troubleshooting Charts
   Electrical Codes and Tests
      General
      Modes of Operation
      Overview
      Passwords
      Disable the Brush Wear Warning
      Entering the Secondary Password
      Start the Hour Meter
      Entering the Secondary Password
      Self-diagnosis Mode
      Maneuvering within Self-diagnosis Mode
      Analyzer (AnL) Mode
      Entering the Secondary Password
      Entering Analyzer Mode
      Maneuvering within Analyzer Mode
      Tuning (Tuning) Mode
      Entering the Secondary Password
      Maneuvering within Tuning Mode
      Exiting Tuning Mode
      Calibrate (Calibrte) Mode
      Entering the Secondary Password
      Entering Calibrate Mode
      Maneuvering within Calibrate Mode
      Configure (Configur) Mode
      Entering the Secondary Password
      Code Summary Tables
      Analog Inputs
      Category 1 Class 2:
      Tests
      Steer Controller Guidance Systems
      Codes and Tests
      Steer Controller Guidance System
      Analog Input Tests: (Category 1, Class2: 12)
      12-20: Steer Controller Power Supply Voltage
      Steer Controller Guidance System
      Digital Input Tests
   Component Procedures
      Component Locator Photos
      General Maintenance Instructions
      Maintenance Practices
      Adjustment and Repair
      Power Section
   Theory of Operation
      Electrical Functions
      Operating Description Overview
      Lift / Lower System
      Overview
      Unique System Features
      Lift
      Lower
      Braking System
      Proportional Plugging
   Appendix
      Lubrication Equivalency Chart
      Torque Chart - Standard (Ferrous)
      Torque Chart - Standard (Brass)
      Torque Chart - Metric
      Decimal Equivalent Chart
      Standard / Metric Conversions
      Electrical Schematic
      Hydraulic Schematic
   Index

2. Wiring Diagram (EL-CL221)
Format: PDF, 8 pages
Language: English

3. Parts Catalog (PM-00715-00050-07)
Format: PDF, 252 pages
Language: English
Table of Contents:
   General Information
      To Our Customer
      How To Use Parts Catalog if Part Number Is Not Known
      How To Use Parts Catalog if Part Number Is Known
      Major Assemblies
      Recommended Spare Parts List
      Hardware Parts List
   Finish and Accessories
      Major Assemblies
      Finish Details
      Battery Gate Installation
      Sidegate Installation
      Platform and Pallet Clamp Assembly
      Pedal Assembly, Pallet Clamp
      Platform Extension Assembly (47 in. to 55 in.)
      Platform Extension Assembly (59 in. to 63 in.)
      Guide Roller Assembly Weldment (71.75 in. Roller Width)
      Guide Roller Installation (45.25 in. to 47 in. Guide Roller Width)
      Wheel Assembly, Switched
      Guide Roller Installation (47.50 in. to 67 in. Guide Roller Width)
      Roller Switch Assembly (2.25 in. x 3.12 in. Wheel)
      Guide Roller Installation (52 in. to 67 in. Width, With 44 in. BLO)
      Guide Roller Installation (Guide Roller Width 61.25 in. to 66.75 in. With 56 in. BLO)
      Fire Extinguisher Installation
      Mast Guards
      Tether, Mechanical Installation
      Battery Accessories
   Steering and Controls
      Steering and Control Components
      Steering Wheel Assembly
      Steer Motor and Gearbox Assembly
   Drive and Brake
      Drive and Brake Components
      Motor and Drive Unit Assembly
      Lower Drive Unit Assembly
      Deadman Brake Components
      Brake Installation
      Brake Assembly
      Deadman Brake Assembly
      Wheel Assembly, Standard, Rounded Black Tire
   Electrical Components and Systems
      Electrical System
      Carriage Electrical Assembly
      Contactor Assembly
      Contactor
      Steer Control Assembly, Toyota Tracker
      Display, Controller
      Wire Guide Installation
      Wire Guidance Sensor, Tractor End
      Wire Guidance Sensor, Load End
      Warning Light Installation
      Warning Light Assembly
      Battery Connector Assembly
      Operator Compartment Lights and Fan, Standard
      Light and Fan Assembly, Fluorescent
      Light and Fan Assembly, Incandescent
      Bin Lights Installation
      Bin Light Assembly
      Auxiliary Power Hookup
      Lift Limit Cutout Switch Installation
      Travel Limit Switch Installation
      Lower Limit Switch
      Tractor Heaters, Cold Storage
      Motion Alarm Installation
      Motor Drive, 24 Volt
      Motor, Lift, 24 Volt
      Control Handle Assembly
   Hydraulic Components
      Hydraulic Installation
      Reservoir Assembly
      Lift/Lower Manifold Assembly, Three Stage
      Valve, Lift/Lower, Three Stage
      Lift/Lower Manifold Assembly, Two Stage
      Valve, Lift/Lower, Two Stage
      Lift Pump and Motor Assembly
      Lift Ram, Main Lift, 1.75 inch Diameter
      Lift Ram, Free Lift, 2.5 inch Diameter
   Mast
      Two Stage Mast Assembly
      Three Stage Mast Assembly
      Two and Three Stage Mast Cables, Hoses and Pulleys
      Fork Assembly, Standard
      End Cap Pulley Assembly
      Pulley Assembly
      Bumper Assembly
      Load Wheel Assembly