






















$49.99
Service Manual
2Engine Technical Manual
1Wiring Diagram
1Special Instruction
1Illustrated factory set of Service Manuals for Mitsubishi Gasoline Forklift Trucks Models FG40N1 (AF40-02011-09999), FG45N1 (AF29D-52011-59999), FG50CN1 (AF29D-82011-89999), FG50N1 (AF33C-52001-59999) and FG55N1 (AF33C-82011-89999).
This manuals will assist you in diagnosing, analyses, testing, repair, repairing engine, and troubleshooting for your gasoline forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FG40N1 (AF40-02011-09999)
FG45N1 (AF29D-52011-59999)
FG50CN1 (AF29D-82011-89999)
FG50N1 (AF33C-52001-59999)
FG55N1 (AF33C-82011-89999)
The manual comprises 5 documents, including two Service Manuals, the Engine Technical Manual, Wiring Diagram, and Special Instruction
1. Service Manual: 35DV/45DV/55DV-MQ Mast (SM-LTI-263920-Mast)
Format: PDF, 48 pages
Language: English
2. Service Manual (SM-99739-7B120_22)
Format: PDF, 640 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Model View
Forklift Truck Models Covered
Serial Number Locations
Dimensions
Technical Data
Performance
COOLING SYSTEM
Specifications
Structure
Removal and Installation
Inspection and Adjustment
Troubleshooting
ELECTRIC SYSTEM
Chassis Electrical Devices Wiring Outline
Structure
Console Box
Battery Maintenance
Instrument Panel
Wire Color
Troubleshooting
CONTROLLERS
Outline
Main Functions of Controllers
Service Tool Functions
Mast Interlock System
Driving Interlock System
Seat Belt Warning Lamp
Parking Brake Warning Buzzer and Lamp
Harness Code List
Controller Output Details
Error Codes and Troubleshooting
Locations of Sensors and Switches
POWER TRAIN
Removal and Installation (MC Models)
Removal and Installation (FC Models)
Removal and Installation (Wet disc brake)
Service Data
POWERSHIFT TRANSMISSION
Structure
Removal and Installation
Transmission Exterior Parts
Torque Converter
Transmission
F2 Clutch Pack Assembly
F1 Clutch Pack Assembly
R1 Clutch Pack Assembly
Parking Brake Assembly
Gear Pump Assembly
Control Valve
Main Regulator Valve
Inspection and Adjustment
Troubleshooting
Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications
Structure
Removal and Installation
Disassembly and Reassembly
REAR AXLE
Structure and Functions
Removal and Installation
Disassembly and Reassembly
Troubleshooting
Service Data
BRAKE SYSTEM
Structure
Disassembly and Reassembly
Inspection and Adjustment
Troubleshooting
Service Data
STEERING SYSTEM
Structure and Functions
Disassembly and Reassembly
Steering Valve
Troubleshooting
Service Data
STC (Snap-to-Connect)
HYDRAULIC SYSTEM
Structure and Functions
Disassembly and Reassembly
Inspection and Adjustment
Troubleshooting
Service Data
MC Control Valve
FC Control Valve
Hydraulic Oil Tank Breather
MAST AND FORKS
Simplex Mast
Structure and Functions
Removal and Installation
Disassembly and Reassembly
Removal and Installation of Mast Rollers and Strips without Removing
Inspection and Adjustment (Simplex Mast)
Troubleshooting (Simplex Mast)
Service Data (Simplex Mast)
Duplex Mast
Structure and Functions
Removal and Installation
Disassembly and Reassembly
Removal and Installation of Mast Rollers and Strips without Removing
Inspection and Adjustment (Duplex Mast)
Troubleshooting (Duplex Mast)
Service Data (Duplex Mast)
Triplex Mast
Structure and Functions
Removal and Installation
Disassembly and Reassembly
Removal and Installation of Mast Rollers and Strips without Removing
Inspection and Adjustment (Triplex Mast)
Troubleshooting (Triplex Mast)
Service Data (Triplex Mast)
SERVICE DATA
Maintenance Schedule
Tightening Torque for Standard Bolts and Nuts
Periodic Inspection Parts
Lubrication Instructions
Special Service Tools
3. Engine Technical Manual: GK45 Engine, Electronic Control System (EN-99739-7E100_GK45)
Format: PDF, 218 pages
Language: English
Table of Contents:
PRECAUTIONS FOR SAFETY AND QUALITY
Description
Safe Operation
Correct Operation
Precautions for Radio Equipment
Installation
HOW TO USE THIS MANUAL
Description
Definition of Terms
Definition of Units
Description
Component Parts Location
TROUBLE DIAGNOSIS
ECU Trouble Diagnosis
ECU Abbreviations List
ECU GENERAL SERVICE INFORMATION
Connector Terminal Inspection
Inspection for Electrical System
Control Unit and Electronic Component
SST
PRECAUTIONS
Precautions in Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and
Disassembling
Precautions for Inspection, Correction, and
Replacement
Precautions for Assembly and Installation
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
Parts Requiring Angle Tightening
PREPARATION
Special Service Tools
Service Parts
SERVICE DATA
Periodical Inspection
Standard, Repair Limit
Tightening Torque
4. Wiring Diagram (EL-SMFEA-AF12B-220S)
Format: PDF, 1 page
Language: English
5. Special Instruction (M16009 R3_56060)
Format: PDF, 252 pages
Language: English
This manuals will assist you in diagnosing, analyses, testing, repair, repairing engine, and troubleshooting for your gasoline forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FG40N1 (AF40-02011-09999)
FG45N1 (AF29D-52011-59999)
FG50CN1 (AF29D-82011-89999)
FG50N1 (AF33C-52001-59999)
FG55N1 (AF33C-82011-89999)
The manual comprises 5 documents, including two Service Manuals, the Engine Technical Manual, Wiring Diagram, and Special Instruction
1. Service Manual: 35DV/45DV/55DV-MQ Mast (SM-LTI-263920-Mast)
Format: PDF, 48 pages
Language: English
2. Service Manual (SM-99739-7B120_22)
Format: PDF, 640 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Model View
Forklift Truck Models Covered
Serial Number Locations
Dimensions
Technical Data
Performance
COOLING SYSTEM
Specifications
Structure
Removal and Installation
Inspection and Adjustment
Troubleshooting
ELECTRIC SYSTEM
Chassis Electrical Devices Wiring Outline
Structure
Console Box
Battery Maintenance
Instrument Panel
Wire Color
Troubleshooting
CONTROLLERS
Outline
Main Functions of Controllers
Service Tool Functions
Mast Interlock System
Driving Interlock System
Seat Belt Warning Lamp
Parking Brake Warning Buzzer and Lamp
Harness Code List
Controller Output Details
Error Codes and Troubleshooting
Locations of Sensors and Switches
POWER TRAIN
Removal and Installation (MC Models)
Removal and Installation (FC Models)
Removal and Installation (Wet disc brake)
Service Data
POWERSHIFT TRANSMISSION
Structure
Removal and Installation
Transmission Exterior Parts
Torque Converter
Transmission
F2 Clutch Pack Assembly
F1 Clutch Pack Assembly
R1 Clutch Pack Assembly
Parking Brake Assembly
Gear Pump Assembly
Control Valve
Main Regulator Valve
Inspection and Adjustment
Troubleshooting
Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications
Structure
Removal and Installation
Disassembly and Reassembly
REAR AXLE
Structure and Functions
Removal and Installation
Disassembly and Reassembly
Troubleshooting
Service Data
BRAKE SYSTEM
Structure
Disassembly and Reassembly
Inspection and Adjustment
Troubleshooting
Service Data
STEERING SYSTEM
Structure and Functions
Disassembly and Reassembly
Steering Valve
Troubleshooting
Service Data
STC (Snap-to-Connect)
HYDRAULIC SYSTEM
Structure and Functions
Disassembly and Reassembly
Inspection and Adjustment
Troubleshooting
Service Data
MC Control Valve
FC Control Valve
Hydraulic Oil Tank Breather
MAST AND FORKS
Simplex Mast
Structure and Functions
Removal and Installation
Disassembly and Reassembly
Removal and Installation of Mast Rollers and Strips without Removing
Inspection and Adjustment (Simplex Mast)
Troubleshooting (Simplex Mast)
Service Data (Simplex Mast)
Duplex Mast
Structure and Functions
Removal and Installation
Disassembly and Reassembly
Removal and Installation of Mast Rollers and Strips without Removing
Inspection and Adjustment (Duplex Mast)
Troubleshooting (Duplex Mast)
Service Data (Duplex Mast)
Triplex Mast
Structure and Functions
Removal and Installation
Disassembly and Reassembly
Removal and Installation of Mast Rollers and Strips without Removing
Inspection and Adjustment (Triplex Mast)
Troubleshooting (Triplex Mast)
Service Data (Triplex Mast)
SERVICE DATA
Maintenance Schedule
Tightening Torque for Standard Bolts and Nuts
Periodic Inspection Parts
Lubrication Instructions
Special Service Tools
3. Engine Technical Manual: GK45 Engine, Electronic Control System (EN-99739-7E100_GK45)
Format: PDF, 218 pages
Language: English
Table of Contents:
PRECAUTIONS FOR SAFETY AND QUALITY
Description
Safe Operation
Correct Operation
Precautions for Radio Equipment
Installation
HOW TO USE THIS MANUAL
Description
Definition of Terms
Definition of Units
Description
Component Parts Location
TROUBLE DIAGNOSIS
ECU Trouble Diagnosis
ECU Abbreviations List
ECU GENERAL SERVICE INFORMATION
Connector Terminal Inspection
Inspection for Electrical System
Control Unit and Electronic Component
SST
PRECAUTIONS
Precautions in Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and
Disassembling
Precautions for Inspection, Correction, and
Replacement
Precautions for Assembly and Installation
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
Parts Requiring Angle Tightening
PREPARATION
Special Service Tools
Service Parts
SERVICE DATA
Periodical Inspection
Standard, Repair Limit
Tightening Torque
4. Wiring Diagram (EL-SMFEA-AF12B-220S)
Format: PDF, 1 page
Language: English
5. Special Instruction (M16009 R3_56060)
Format: PDF, 252 pages
Language: English
Included
Service Manual
2Engine Technical Manual
1Wiring Diagram
1Special Instruction
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