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This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, and repairing engine for your gasoline forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FGC15K (AF81C-00011-up, AF81D-00011-up, AF81E-00011-up)
FGC18K (AF81C-00011-up, AF81D-00011-up, AF81E-00011-up)
FGC20K (AF82C-00011-up, AF82D-00011-up, AF82E-00011-up)
FGC20K HO (AF82C-90011-up, AF82D-90011-up, AF82E-90011-up)
FGC25K (AF82C-00011-up, AF82D-00011-up, AF82E-00011-up)
FGC25K HO (AF82C-90011-up, AF82D-90011-up, AF82E-90011-up)
FGC30K (AF83C-00011-up, AF83D-00011-up, AF83E-00011-up)
The manual comprises 6 documents, including the Fault Codes List, two Service Manuals, and three Engine Technical Manuals
1. Fault Codes List (REF-18-0007M_69501)
Format: PDF, 5 pages
Language: English
2. Service Manual: Options Supplement (SMSUP_99739-91100_0100)
Format: PDF, 32 pages
Language: English
Table of Contents:
REAR COMBINATION LAMP KIT
WORKING LAMP KIT
WARNING LAMP KIT
BACK BUZZER PIEZO KIT
BACK MIRROR KIT
OIL FILTER KIT (1 -ton model)
OIL FILTER KIT (2-, 3-ton models)
ENCLOSED ALTERNATOR KIT
SPARK PLUG KIT
FASTENER KIT
FRONT AXLE BREATHER KIT
WIDE AXLE KIT (2-, 3-ton models)
SEMI WIDE AXLE KIT (1-ton model)
SEMI WIDE AXLE KIT (2-, 3-ton models)
DUAL ELEMENT KIT
DUST INDICATOR KIT
3. Service Manual (SM_99719-70150)
Format: PDF, 307 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Vehicle Exterior, Models, Serial Number Locations, Dimensions, Technical
Data (Standard Models)
COOLING SYSTEM
Structure and Function, Removal and Installation, Inspection and Adjustment
ELECTRICAL SYSTEM
Console Box ° Disassembly and Reassembly, Major Electrical Components,
Battery Maintenance, Lamp Bulb Specifications, Troubleshooting, Electrical
Schematic
POWER TRAIN
Removal and Installation
POWERSHIFT TRANSMISSION
Structure and Function, Removal and Installation, Disassembly and
Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Structure and Function, Removal and Installation, Disassembly and
Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
REAR AXLE
Structure and Function, Removal and Installation, Rear Axle Assembly,
Steering Cylinder, Adjustment, Troubleshooting, Service Data
BRAKE SYSTEM
Structure and Functions, Disassembly and Reassembly, Inspection and
Adjustment, Troubleshooting, Service Data
STEERING SYSTEM
Structure and Functions, Removal and Installation, Streering Gear,
Troubleshooting, Service Data
FUEL SYSTEM
Outline of Dual Fuel Type
HYDRAULIC SYSTEM
Hydraulic Tank, Hydraulic Pump, Control Valve, Lift Cylinder, Tilt Cylinder,
Structure and Functions, Removal and Installation, Disassembly and
Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
MAST AND FORKS
Mast Systems, Structure, Removal and Installation, Disassembly and
Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA
Maintenance Chart, Tightening Torques for Standard Bolts and Nuts, Planned
Replacement Parts, Lubrication Chart, Weight of Major Components, Special
Service Tools, Inspection Guide
4. Engine Technical Manual: Liquefied Petroleum Gas Supplement (ENLPG-99729-75100_4G63-4F64-6G72)
Format: PDF, 76 pages
Language: English
Table of Contents:
INTRODUCTION
TABLE OF CONTENTS
TYPES OF LP-GAS
STRUCTURE AND FUNCTION
ACTIONS TO BE TAKEN IN THE EVENT OF A FAILURE
PRE CARB TROUBLESHOOTING
PRE CARB DISASSEMBLY AND REASSEMBLY
PRE CARB INSPECTION AND ADJUSTMENT
CARB Tier1 Emissions Control System
STRUCTURE AND FUNCTION
SYSTEM ADJUSTMENTS
TROUBLESHOOTING
SCHEMATICS
INSPECTION AND ADJUSTMENT
5. Engine Technical Manual: 4G63, 4G64 Fuel System Supplement (ENFS-99729-75110_4G63)
Format: PDF, 258 pages
Language: English
6. Engine Technical Manual: 4G63, 4G64 Gasoline Engine (EN-99729-74120_4G63_4G64_00)
Format: PDF, 118 pages
Language: English
This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, and repairing engine for your gasoline forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FGC15K (AF81C-00011-up, AF81D-00011-up, AF81E-00011-up)
FGC18K (AF81C-00011-up, AF81D-00011-up, AF81E-00011-up)
FGC20K (AF82C-00011-up, AF82D-00011-up, AF82E-00011-up)
FGC20K HO (AF82C-90011-up, AF82D-90011-up, AF82E-90011-up)
FGC25K (AF82C-00011-up, AF82D-00011-up, AF82E-00011-up)
FGC25K HO (AF82C-90011-up, AF82D-90011-up, AF82E-90011-up)
FGC30K (AF83C-00011-up, AF83D-00011-up, AF83E-00011-up)
The manual comprises 6 documents, including the Fault Codes List, two Service Manuals, and three Engine Technical Manuals
1. Fault Codes List (REF-18-0007M_69501)
Format: PDF, 5 pages
Language: English
2. Service Manual: Options Supplement (SMSUP_99739-91100_0100)
Format: PDF, 32 pages
Language: English
Table of Contents:
REAR COMBINATION LAMP KIT
WORKING LAMP KIT
WARNING LAMP KIT
BACK BUZZER PIEZO KIT
BACK MIRROR KIT
OIL FILTER KIT (1 -ton model)
OIL FILTER KIT (2-, 3-ton models)
ENCLOSED ALTERNATOR KIT
SPARK PLUG KIT
FASTENER KIT
FRONT AXLE BREATHER KIT
WIDE AXLE KIT (2-, 3-ton models)
SEMI WIDE AXLE KIT (1-ton model)
SEMI WIDE AXLE KIT (2-, 3-ton models)
DUAL ELEMENT KIT
DUST INDICATOR KIT
3. Service Manual (SM_99719-70150)
Format: PDF, 307 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Vehicle Exterior, Models, Serial Number Locations, Dimensions, Technical
Data (Standard Models)
COOLING SYSTEM
Structure and Function, Removal and Installation, Inspection and Adjustment
ELECTRICAL SYSTEM
Console Box ° Disassembly and Reassembly, Major Electrical Components,
Battery Maintenance, Lamp Bulb Specifications, Troubleshooting, Electrical
Schematic
POWER TRAIN
Removal and Installation
POWERSHIFT TRANSMISSION
Structure and Function, Removal and Installation, Disassembly and
Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Structure and Function, Removal and Installation, Disassembly and
Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
REAR AXLE
Structure and Function, Removal and Installation, Rear Axle Assembly,
Steering Cylinder, Adjustment, Troubleshooting, Service Data
BRAKE SYSTEM
Structure and Functions, Disassembly and Reassembly, Inspection and
Adjustment, Troubleshooting, Service Data
STEERING SYSTEM
Structure and Functions, Removal and Installation, Streering Gear,
Troubleshooting, Service Data
FUEL SYSTEM
Outline of Dual Fuel Type
HYDRAULIC SYSTEM
Hydraulic Tank, Hydraulic Pump, Control Valve, Lift Cylinder, Tilt Cylinder,
Structure and Functions, Removal and Installation, Disassembly and
Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
MAST AND FORKS
Mast Systems, Structure, Removal and Installation, Disassembly and
Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA
Maintenance Chart, Tightening Torques for Standard Bolts and Nuts, Planned
Replacement Parts, Lubrication Chart, Weight of Major Components, Special
Service Tools, Inspection Guide
4. Engine Technical Manual: Liquefied Petroleum Gas Supplement (ENLPG-99729-75100_4G63-4F64-6G72)
Format: PDF, 76 pages
Language: English
Table of Contents:
INTRODUCTION
TABLE OF CONTENTS
TYPES OF LP-GAS
STRUCTURE AND FUNCTION
ACTIONS TO BE TAKEN IN THE EVENT OF A FAILURE
PRE CARB TROUBLESHOOTING
PRE CARB DISASSEMBLY AND REASSEMBLY
PRE CARB INSPECTION AND ADJUSTMENT
CARB Tier1 Emissions Control System
STRUCTURE AND FUNCTION
SYSTEM ADJUSTMENTS
TROUBLESHOOTING
SCHEMATICS
INSPECTION AND ADJUSTMENT
5. Engine Technical Manual: 4G63, 4G64 Fuel System Supplement (ENFS-99729-75110_4G63)
Format: PDF, 258 pages
Language: English
6. Engine Technical Manual: 4G63, 4G64 Gasoline Engine (EN-99729-74120_4G63_4G64_00)
Format: PDF, 118 pages
Language: English
Included
Fault Codes List
1Service Manual
2Engine Technical Manual
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