





Illustrated factory Service Manual for Toyota Order Pickers Models 7LOP10CW and 7LOP10CF (SN:931876-up).
This manual will assist you in diagnosing, analyses, testing, and repair for your order picker.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.
Covered Models:
7LOP10CW (SN:931876-up)
7LOP10CF (SN:931876-up)
Format: PDF, 206 pages
Language: English
Table of Contents:
Technical data
Tightening torques
General tightening torques
Maintenance
Safety rules during maintenance work
Cleaning and washing
Safe lifting
Lifting the truck
Maintenance schedule
Lubrication schedule
Oil and lubricant specifications
Tools
Super Seal connectors
AMP connectors
Molex connectors
Grease guns
Other tools
Electric drive motor - 1760
General
Mechanical design
Disassembly of the motor from the truck
Assembly of the motor in the truck
Service and repairs
Driving unit/gear - 2550
Included components
Disassembly/Assembly Leakage from top cover
Replacing the drive axle jointing ring
Replacing the wheel bolt
Electromagnetic brake - 3370
Included components
Disassembly
Assembly
Manual release of the brake
Adjustment
Support wheels - 3500
Main components
Electrical steering system - 4300
General
Component overview
Adjustment
Disassembly/assembly of pushbuttons
Replacing the potentiometer
Replacing the inductive brake sensor
Replacing the viscous damper
Electrical systems - 5000
General
Electrical equipment overview
Electrical wiring diagram
Functional description
Parameters and adjustments
Diagnostic and troubleshooting
Technical specifications - Curtis 1243
Hydraulic system - 6000
LOP10CW
LOP10CF
Adjustments
Main lift chain system - 7120
General
Checking the chain setting
Chain inspection
Cleaning
Lubrication
Fork carriage - 7420
Included components
Dismounting of the mast carriage.
Adjusting the play
Roller replacement
Dismounting of the initial fork carriage.
TruckCom
General
Connection
Layout
Connection function
Disconnection function
Downloading program function
Truck report function
Parameters function
Diagnostics function
Other menu functions
Specifications
Installation
Destruction instructions
General
Procedure
Abbreviations
Sorting
Hoods, hatches (0340)
Seat, cushions (0620)
Wall/floor covering (0670)
Electric motors (1700)
Drive assembly/gear (2550)
Wheels (3500)
Steering arm (4110)
General electronic equipment (5100)
Battery cut out connector/ contactor (5190)
Expansion unit SEU(5730)
Hydraulic unit (6100)
Hydraulic lines chassis (6230) and main lift cylinders (6610)
Frame/chassis (7420)
Charger adaptor (9380)
Other extra equipment, tuck log device (9420)
Other extra equipment, writing table (9500)
This manual will assist you in diagnosing, analyses, testing, and repair for your order picker.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.
Covered Models:
7LOP10CW (SN:931876-up)
7LOP10CF (SN:931876-up)
Format: PDF, 206 pages
Language: English
Table of Contents:
Technical data
Tightening torques
General tightening torques
Maintenance
Safety rules during maintenance work
Cleaning and washing
Safe lifting
Lifting the truck
Maintenance schedule
Lubrication schedule
Oil and lubricant specifications
Tools
Super Seal connectors
AMP connectors
Molex connectors
Grease guns
Other tools
Electric drive motor - 1760
General
Mechanical design
Disassembly of the motor from the truck
Assembly of the motor in the truck
Service and repairs
Driving unit/gear - 2550
Included components
Disassembly/Assembly Leakage from top cover
Replacing the drive axle jointing ring
Replacing the wheel bolt
Electromagnetic brake - 3370
Included components
Disassembly
Assembly
Manual release of the brake
Adjustment
Support wheels - 3500
Main components
Electrical steering system - 4300
General
Component overview
Adjustment
Disassembly/assembly of pushbuttons
Replacing the potentiometer
Replacing the inductive brake sensor
Replacing the viscous damper
Electrical systems - 5000
General
Electrical equipment overview
Electrical wiring diagram
Functional description
Parameters and adjustments
Diagnostic and troubleshooting
Technical specifications - Curtis 1243
Hydraulic system - 6000
LOP10CW
LOP10CF
Adjustments
Main lift chain system - 7120
General
Checking the chain setting
Chain inspection
Cleaning
Lubrication
Fork carriage - 7420
Included components
Dismounting of the mast carriage.
Adjusting the play
Roller replacement
Dismounting of the initial fork carriage.
TruckCom
General
Connection
Layout
Connection function
Disconnection function
Downloading program function
Truck report function
Parameters function
Diagnostics function
Other menu functions
Specifications
Installation
Destruction instructions
General
Procedure
Abbreviations
Sorting
Hoods, hatches (0340)
Seat, cushions (0620)
Wall/floor covering (0670)
Electric motors (1700)
Drive assembly/gear (2550)
Wheels (3500)
Steering arm (4110)
General electronic equipment (5100)
Battery cut out connector/ contactor (5190)
Expansion unit SEU(5730)
Hydraulic unit (6100)
Hydraulic lines chassis (6230) and main lift cylinders (6610)
Frame/chassis (7420)
Charger adaptor (9380)
Other extra equipment, tuck log device (9420)
Other extra equipment, writing table (9500)
Included
Service Manual
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