Toyota 7LOP12, 7LOP12P, 7LOP25 and 7LOP25P (SN:932596-up) Order Picker Service Manual download

Illustrated factory Service Manual for Toyota Order Pickers Models 7LOP12, 7LOP12P, 7LOP25 and 7LOP25P (SN:932596-up).

This manual will assist you in diagnosing, analyses, testing, and repair for your order picker.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models:
   7LOP12 (SN:932596-up)
   7LOP12P (SN:932596-up)
   7LOP25 (SN:932596-up)
   7LOP25P (SN:932596-up)

Format: PDF, 266 pages
Language: English
Table of Contents:
   Technical data
      Specific tightening torques
      General tightening torques
   Maintenance
      Safety rules during maintenance work
      Cleaning and washing
      Safe lifting
      Lifting the truck
      Maintenance schedule
      Lubrication schedule
      Oil and grease specification
   Tools
      Super Seal connectors
      AMP connectors
      Molex connectors
      Other tools
   Fork carriage - 0380
      LOP12, 7LOP12P
      LOP25, 7LOP25P
   Electric drive motor - 1760
      Included components
      General
      Mechanical design
      Disassembly of the motor from the truck
      Assembly of the motor in the truck
      Service and repairs
   Drive unit/gear - 2550
      Component overview
      Disassembly/Assembly Leakage from top cover
      Replacing the drive axle jointing ring
      Replacing the wheel bolt
   Electromagnetic brake - 3370
      Component overview
      Disassembly
      Assembly
      Manual release of the brake
      Adjustment
   Swivel wheel - 3540
      General
      Component overview
      Maintenance
   Electrical steering system - 4300
      General
      Component overview
      Adjustment
      Disassembly/assembly of pushbuttons
      Replacing the potentiometer
      Inspection and replacement of the lateral movement line (Ergo version)
      Replacing the inductive brake sensor
      Replacing the viscous damper
   Electrical systems - 5000
      General
      Electrical equipment overview
      Electrical wiring diagram
      Functional description
      Parameters and adjustments
      Diagnostic and troubleshooting
      Technical specifications - Curtis 1243
   Hydraulic system - 6000
      Hydraulic component overview
      Hydraulic diagrams
      Functional description
      Adjustments
      Tools
   Main lift chain system - 7120
      General
      Checking the chain setting
      Chain inspection
      Cleaning
      Lubrication
   Platform - 9130
      General
      Component overview
      Adjustment
   TruckCom
      General
      Connection
      Layout
      Connection function
      Disconnection function
      Downloading program function
      Truck report function
      Parameters function
      Diagnostics function
      Other menu functions
      Specifications
      Installation
   Destruction instructions
      General
      Procedure
      Abbreviations
      Sorting
      Hoods, hatches (0340)
      Battery cover (0340)
      Frame/chassis (0300) and fork frame (0380/7000)
      Seat, cushions (0620)
      Wall/floor covering (0670)
      Internal fittings (0680)
      Operator protection (0840)
      Electric motors (1700)
      Drive assembly/gear (2550)
      Wheels (3500)
      Steering unit (4110)
      General electronic equipment (5100)
      Battery cut out connector/ contactor (5190)
      Extra SEU expansion unit (5730)
      Hydraulic unit (6100)
      Hydraulic lines chassis (6230) and main lift cylinders (6610)
      Charger adaptor (9380)
      Terminal on board (9410)
      Other extra equipment, tuck log device (9420)
      Other extra equipment, load support (9500)
      Other extra equipment, writing table (9500)
      Other extra equipment, support (9500)
      Other extra equipment, collision protection (9500)
      Other extra equipment, working cage (9130)