Toyota 7FBRE12, 7FBRE12C, 7FBRE14, 7FBRE14C, 7FBRE16, 7FBRE16C, 7FBRE20, 7FBRE20C, 7FBRE25 and 7FBRE25C Reach Truck Service Manual download

Illustrated factory Service Manual for Toyota Reach Trucks Models 7FBRE12 (SN:423260 and up), 7FBRE12C (SN:423260 and up), 7FBRE14 (SN:423260 and up), 7FBRE14C (SN:423260 and up), 7FBRE16 (SN:423289 and up), 7FBRE16C (SN:423289 and up), 7FBRE20 (SN:423289 and up), 7FBRE20C (SN:423289 and up), 7FBRE25 (SN:423325 and up) and 7FBRE25C (SN:423325 and up).

This manual will assist you in diagnosing, analyses, testing, and repair for your reach truck.
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Covered Models:
   7FBRE12 (SN:423260 and up)
   7FBRE12C (SN:423260 and up)
   7FBRE14 (SN:423260 and up)
   7FBRE14C (SN:423260 and up)
   7FBRE16 (SN:423289 and up)
   7FBRE16C (SN:423289 and up)
   7FBRE20 (SN:423289 and up)
   7FBRE20C (SN:423289 and up)
   7FBRE25 (SN:423325 and up)
   7FBRE25C (SN:423325 and up)

Format: PDF, 596 pages
Language: English
Table of Contents:
   General product information - M2.1
      Presentation of TOYOTAs reach trucks
      Application areas for TOYOTAs reach trucks
      Prohibited applications for TOYOTAs reach trucks
      Truck data
      Truck dimensions
      Identification plate, truck
      Capacity plate
      Modification plate
      Identification plate, mast
      Main components
      Warning and information plates and symbols
   General product information - M2.2
      Presentation of TOYOTAs reach trucks
      Application areas for TOYOTAs reach trucks
      Prohibited applications for TOYOTAs reach trucks
      Truck data
      Truck dimensions
      Identification plate, truck
      Capacity plate
      Modification plate
      Identification plate, mast
      Main components
      Warning and information plates and symbols
   Technical data - M4.1
   Technical data - M4.2
   Introduction, maintenance - P1
      Safety regulations with maintenance work
      Cleaning and washing
      Safe lifting
   Preventive Maintenance - P2.1
      Maintenance chart
   Preventive Maintenance - P2.2
      Maintenance chart
   Oil and grease specification - P3
   Tools -P4
      Super Seal
   Cab heating/ventilation - 0630
      Air conditioning unit
   Driver Protection - 0840
      General
      Tilt Stops
   Electric pump motor - 1710.1
      General
      Dismantling the pump motor
      Dismantling and assembling the pump motor
      Bearing replacement
      Installation instructions for external temperature sensor
   Electric Pump Motor - 1710.2
      General
      Dismantling the Pump Motor
      Removing and Replacing the Pump Motor
      Bearing replacement
   Electric Steering Motor - 1730
      General
      Replacing the Steering Motor
      Removing and replacing the carbon brushes
   Electric drive motor - 1760
      General
      Dismantling the drive motor
      Dismantling and assembling the drive motor
      Bearing replacement
      Installation instructions for external temperature sensor
   Mechanical drive gear unit - 2550
      General
      Components/data for the drive assembly/transmission
      Replacing the drive motor/drive transmission
      Checking/replacing the oil
      Repairs
   Travel brake system - 3100.1
      With support arm brake
      General
      Operating description
      Electromechanical disc brake, drive motor
      Maintenance
      Multiple disc brake, support arm
      Maintenance
   Travel brake system - 3100.2
      Without support arm brakes
      General
      Operating description
      Electromechanical disc brake, drive motor
      Maintenance
   Drive wheel - 3530
      General
      Dismantling the drive wheel
      Assembling the drive wheel
   Fork/support arm wheel - 3550.1
      General
      Dismantling the wheel
      Assembling the wheel
      Dismantling/assembling the wheel bearings
   Fork/support arm wheel - 3550.2
      General
      Dismantling the wheel
      Assembling the drive wheel
      Dismantling the wheel bearing
      Assembling the wheel bearing
   Mechanical steering system - 4100
      General
      Replacing the steering generator
   Steering angle sensor - 4350
      General
      Procedure
   Electrical system - 5000.1
      General
      List of symbols
      Electrical diagram
      Description of function
   Electrical System - 5000.2
      General
      Symbol list
      Electrical diagram
      Functional Description
   Battery - 5110
      Battery dimensions
      Setting the battery parameters on 7FBRE trucks fitted with Hawker Evolution gel batteries
   Transistor panel - 5460
      Frequency converter
   Power electronics panel - 5660
      General description
      Parameter
      Diagnostics and trouble shooting
      Maintenance
      Hand terminal 1307
      Using the hand terminal
   Electronic card - 5710.1
      General description
      Terminal connections and voltages on A5
      Adjusting the lowering speed
      Show
      Programming
      Warning Codes
      Error Codes
      Warning codes with registration
      Error Codes
      Operating Time
      Parameter Settings
   Electronic card - 5710.2
      General description
      Terminal connections and voltages on A5
      Adjusting the lowering speed
      Show
      Programming
      Warning Codes
      Error Codes
      Warning codes with registration
      Error Codes
      Running Time
      Parameter Settings
   Hydraulic system - 6000.1
      General
      Symbols
      List of symbols
      Adjusting fork lowering
      Setting the maximum lifting capacity
   Hydraulic system - 6000.2
      General
      Symbols
      List of symbols
      Adjusting fork lowering
      Setting the max lifting capacity
   Hydraulic pump - 6140.1
      General
      Replacing the hydraulic pump
   Hydraulic pump - 6140.2
      General
      Replacing the hydraulic pump
   Mast mounted hose reel - 6370
      General
      Assembling
      Check after assembly
   Hydraulic cylinder - 6600
      General
      Duplex mast
      Triplex mast
      Cylinder seals
      Replacing wear parts in the cylinder
   Main lift cylinder - 6610
      General
      Tools
      Dismantling the lift cylinders from the mast
      Dismantling the cylinder
      Assembling the cylinder
   Free lift cylinder - 6620
      General
      Tools
      Dismantling
      Dismantle the rod seal and the support ring.
      Dismantling the ram
      Dismantling and assembling the hose rupture valve
      Assembling the cylinder
      Assembling
   Reach cylinder - 6650.1
      General
      Assembling and dismantling the reach cylinder
      Assembling
   Reach cylinder - 6650.2
      General
      Assembling and dismantling the reach cylinder
      Assembling
   Tilt cylinder - 6660.1
      General
      Mast with valve on the fork carriage
      Mast without valve on the fork carriage
   Tilt cylinder - 6660.2
      General
      Assembling and dismantling the tilt cylinder
      Assembling
   Main mast - 7100.1
      General
      List of tools
      Transporting the truck
      Assembling the mast
      Dismantling the mast
      Adjust the play
      Assembling
   Main mast - 7100.2
      General
      List of tools
      Transporting the truck
      Assembling the mast
      Dismantling the mast
      Assembling Duplex mast
      Assembling the Triplex mast
   Main mast - 7100.3
      General
      List of tools
      Transporting the truck
      Assembling the mast
      Dismantling the mast
      Adjust the play
      Assembling
   Main lift chain system - 7120
      General
      Checking the chain setting
      Chain inspection
      Cleaning
      Lubrication
   Battery charger - 8340
      General
      Installation
      Functional description
      Service and maintenance
   Control/computer equipment - 8700
      General
      Connection
      Layout
      Function for connection
      Function for disconnecting
      Function for program downloading
      Function for truck report
      Function for parameters
      Function for diagnostics
      Other menu functions
      Specifications
      Installation
   Extra hazard warning lights/ alarm - 9370
      General
      Assembling
      Setting
   Positioning equipment - 9390
      General
      Height indication
      Function
      Display
      Height pre-set
      Function
      Display
      Assembly of height pre-set
      Programming
      Automatic driving
      Parameters
      Programming parameters
      Error codes
   TV equipment - 9390
      General
      Camera mounted on fork
   Truck Logging System, code lock - 9420
      General
      EV 1,EV 16 and S 16 Keyboard version
      EV1, EV16 and S16 code card version
      Collision sensor
      Trouble shooting
   Instructions for destruction
      General
      Frame/chassis (0300)
      Operator's seat, cushion (0620)
      Driver controls (0640)
      Interior fittings (0680)
      Rollover guard/head guard (0810)
      Finger/foot protectors (0820)
      Finger protectors (0820)
      Electric motors (1700)
      Electric fan motor (1740)
      Drive unit, final gear (2500)
      Wheels (3500)
      Electric steering system (4300)
      General electric equipment (5100)
      Control system, drive function (5300)
      Power system, drive function (5400)
      Control system, operation function (5500)
      Steering/protective electronics (5700)
      Hydraulic unit (6100)
      Hydraulic system, fitted on the chassis (6200)
      Hydraulic system, fitted on the mast (6300)
      Hydraulic cylinders (6600)
      Main mast and mast (7100)
      Lift fork (7410)
      Optional electric equipment (9300)
      Optional electric equipment (9400)