Toyota 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25 Reach Truck Service Manual (CL220-1) download

Illustrated factory Service Manual for Toyota Reach Trucks Models 7BRU18, 7BRU23, 7BDRU15, 7BSU20 and 7BSU25.

This manual will assist you in diagnosing, analyses, testing, and repair for your reach truck.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models:
   7BRU18
   7BRU23
   7BDRU15
   7BSU20
   7BSU25

Format: PDF, 557 pages
Language: English
Table of Contents:
   R/M 7BRU18-23, 7BDRU15 and 7BSU25 SN: 21,000 and UP - 24 VOLT MODELS and SN: 32,000 and UP - 36 VOLT
   Table of Contents
   How to Use This Manual
      Map of the Manual
      Manual Design
      START Page
   Safety
      Definitions
      General Safety
      Battery Safety
      Static Safety
      Jacking Safety
      Tie-down for Transport
      Welding Safety
   Systems Overview
      Vehicle Specifications
      General System Data
      Modes of Operation
   Scheduled Maintenance
      Maintenance Guidelines
      Daily or Every 8 Operating Hours
      Monthly or Every 200 Operating Hours
      Semi-annually or Every 1000 Operating Hours
      Annually or Every 2000 Operating Hours
      Lubricants
      Lubrication and Inspection Points
   Troubleshooting
      How to Use This Chapter
      Electrical Troubleshooting Guidelines
      Shorts to Frame Test
      Hydraulic Troubleshooting Guidelines
      Definitions
      Electrical Connector Locator Chart
      Electrical Connector Locator Photos
      List of Troubleshooting Flowcharts
   Electrical Codes and Tests
      Modes of Operation
      Self-diagnosis Mode
      Analyzer (AnL) Mode
      Calibrate (Calibrte) Mode
      Configure (Configur) Mode
      Tuning (Tuning) Mode
      Code Summary Table
      Tests
      Analog Tests (Category 1, Class 2)
   Component Procedures
      List of Component Procedures
      Component Locator Photos
      Frame and Accessories
      Panels and Covers
      Decals
      Steering and Controls
      Steering Wheel
      Steer Tachometer
      Steer Motor
      Steer Controller
      Control Handle
      Traction and Braking
      Deadman Pedal
      Caster Assembly with Brake
      Caster Assembly w/o Brake
      Electromagnetic Brake
      Electromagnetic Brake, Armature and Magnetic Coil
      Brake Friction Plate
      Drive Wheel
      Drive Unit
      Tooth Pattern of Drive Unit
      Drive Housing Steering Bearing
      Axle Seal Replacement
      Electrical
      Battery
      Power Cables
      Wiring Harness
      Contactors, General
      Switches (General)
      Key Switch (S1)
      EPO Switch (S2)
      Lift Inhibit Switch (S4)
      Mast Switch 1 (S6) (High Speed Travel Limit)
      Deadman (Left Foot) Switch (S3)
      Platform (Right Foot) Switch (S7)
      Staging Switch (S8)
      180 Sensor
      Drive Wheel Position Proximity Sensors (360 Steering)
      Steer Stop Proximity Sensors (180 Steering)
      Drive Motor Speed/Direction Sensors
      Horn
      Motors, General
      Electric Motor Tests
      Drive Motor
      Lift Motor
      Traction Power Amplifier
      Lift Power Amplifier
      Fuses
      Operator Display
      Temperature Sensors (Lift And Traction Motor)
      Brush Wear Sensors
      Tractor Interface Card
      Display Card
      Light Assemblies
      Fan Assemblies
      Height Indicator (Optional)
      Hydraulics
      Hydraulic Fluid
      Hydraulic Filter
      Hydraulic Filter Adapter
      Hydraulic Reservoir
      Bleeding the Hydraulic System
      Control Valve
      Reach/Tilt/Sideshift Manifold
      Solenoids
      Lift Pump
      Freelift Cylinder Repair
      Staging Cylinder Repair
      Tilt Cylinder (3500 lb. Reach)
      Tilt Cylinder (4500 lb. Reach)
      Reach Cylinder
      Lift/Auxiliary Pressure Relief
      Velocity Fuses
      Mast
      Main Mast Assembly
      Mast Roller Bearings
      Lift Chains
      Freelift Chain Anchors
      Staging Chain Anchors
      Over the Mast Hose/Cable
      Reach Carriage Assembly
      Reach Carriage Hose Routing
      Reach Carriage Wear Strip
      Carriage Roller Bearings
      Reach Carriage Lubrication Points
      Fork Carriage Pivot Pins
      Sideshift Carriage
      Mast Guard
      Carriage Bumpers
      Forks
      Load Wheels
      Load Wheel Toe Plate Box
      Load Backrest
   Theory of Operation
      Electrical Functions
      Braking System
      Steering System
      Traction System
      Lift/Lower System
      Auxiliary Hydraulic Functions
      Indicators and Switches
   Appendix
      Lubrication Equivalency Chart
      Torque Chart - Standard (Ferrous)
      Torque Chart - Standard (Brass)
      Torque Chart - Metric
      Decimal Equivalent Chart
      Standard/Metric Conversions
      Electrical Schematics
      Electrical Schematic Legend
      Hydraulic Schematic - 7BRU18/7BRU23
      Hydraulic Schematic - 7BDRU15
      Hydraulic Schematic - 7BSU20/25
   Index