Toyota 6HBW20 (SN:10011-17000) Pallet Truck Service Manual (CL340) download

Illustrated factory Service Manual for Toyota Pallet Trucks Models 6HBW20 (SN:10011-17000).

This manual will assist you in diagnosing, analyses, testing, and repair for your pallet truck.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models:
   6HBW20 (SN:10011-17000)

Format: PDF, 140 pages
Language: English
Table of Contents:
   Table of Contents
   General Information
      General Maintenance Instructions
      Maintenance Practices
      Specifications
      Hydraulic
      Component Identification
      Standard Torque Data For Bolts
      Conversion Table
      Decals
      Decimal Equivalent Chart
      Planned Maintenance (PM)
      Inspection Form
      PM Schedule and Procedure
      Daily Inspection
      Monthly PM Service (or 100 Hrs.)
      Semiannual Service (or 500 Hrs.)
      Annual PM Service (or 1000 Hrs.)
      Lubrication Points
      Fill Points
      PM Chart
      Lubrication Equivalency Chart
   Scheduled Maintenance
      Batteries
      Motors
      Hydraulic
   Power Section
      Special Tools
      Control Head Unit
      Removal and Installation
      Head Unit Removal
      Control Handle Removal
      Travel Control Switches
      Horn, Lift/Lower Switches
      Load Wheel
      Pull Rod Bushings Removal and Replacement
      Carrier Frame Linkage and Bushings
      Drive Wheel
      Installation
      Drive Unit
      Axle Seal Removal
      Drive Unit
      Drive Motor
      Controller Assembly
      Battery Replacement
      Battery Wiring Hookup
   Brake
      Brake Adjustment
      Brake Interlock Switch
      Brake Linkage Removal
      Brake Linkage Installation
      Brake Shoe Removal and Installation
   Lift/Lower
      Description
      Theory of Operation
      Electrical
      Lower
      Equipment Recommended for Normal Servicing
      Pump and Motor
      Relief Valve
      Removing Solenoid Valve
      Installing Solenoid Valve
      Removing Pump and Motor Assembly
      Installing the Pump
      Installing the Reservoir
      Check Valve
      Cylinder Assembly Removal Installation
      Cylinder Removal
      Hydraulic Cylinder
      Lift Limit Switch
      Troubleshooting
   Traction System
      Transistor Control (Motor Controller)
      Traction System Adjustments
      Adjustment Panel
      Potentiometer Adjustments
      Theory
      Preparing to Travel
      Directional/Speed Control Forward
      Directional/Speed Control Reverse
      Emergency Reverse
      Contactor Tip/Bar Replacement
      Troubleshooting
   Troubleshooting
      Wiring Inspection Procedure
      Miscellaneous Troubleshooting
      Battery Charger
      Open Circuit Voltage Test
      Short Circuit Amperage Test
      Testing Components
   Controller
      Description
      Low Current
      High Current
      Adjustment Panel
      Manually Adjustable Potentiometers
      Power Wiring
      Control Wiring
      0-5kOhm Throttle ("Type 3")
      Plug Current in Over-Temperature
      High Speed Parameter
      Ramp Shape Parameter
      Initial Check
      Programming and Adjustment
   Maintenance
   Safety
   Cleaning
   Diagnostic History
   Diagnostics and Troubleshooting
      LED Diagnostics
      Programmer Diagnostics
      Programmer Operation
      Operating Modes
      Peace-of-mind Programming
      Programmer Self Test
      Programmer Menus
      Diagnostics and Special Diagnostics "Menu"
   Appendix
      Hydraulic Schematic
      Electrical Schematic
      Motor Controller Specifications
   Glossary
   Alphabetical Index