Toyota 6HBW30, 6HBE30, 6HBE40, 6HBC30, 6HBC40 and 6TB50 (SN:10011-20010) Pallet Truck Service Manual (CL360) download

Illustrated factory Service Manual for Toyota Pallet Trucks Models 6HBW30, 6HBE30, 6HBE40, 6HBC30, 6HBC40 and 6TB50 (SN:10011-20010).

This manual will assist you in diagnosing, analyses, testing, and repair for your pallet truck.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models:
   6HBW30 (SN:10011-20010)
   6HBE30 (SN:10011-20010)
   6HBE40 (SN:10011-20010)
   6HBC30 (SN:10011-20010)
   6HBC40 (SN:10011-20010)
   6TB50 (SN:10011-20010)

Format: PDF, 313 pages
Language: English
Table of Contents:
   R/M 6HBW/E/C30, 6HBE/C40 & 6TB50 SN: 10,011-20,010
   SECTION I: Service Manual
      Description
       Overview
       Vehicle Specifications
       Description
       Mechanical
       Drive Unit
       Handle Assembly
       Coast Control
       Drum Brake
       Hydraulic System
       General
       Pressure Relief Valve
       Flow Control Valve
       Lowering Solenoid
       Lift Cylinders
       Hydraulic Reservoir
       Breather Cap
       Hydraulic Pump Motor
       Hydraulic Pump
       Check Valve
       Hydraulic Components
       Electrical System
       Battery
       Drive Motor
       Contactors
       Lift Limit Switch
       Advanced Transistor Control (Motor Controller)
       Model 6HBW30
       Models 6HBE30 and 6HBE40
       Models 6HBC30 and 6HBC40
       Model 6TB50
      Operating Instructions
       Installation
       Visual Inspection
       Checking the Battery
       Hydrometer Use
       Adding Water To Battery
       Voltage Check
       Connecting the Battery
       Lubrication
       Checking the Hydraulic System
       Cold Storage Conditioning
       Classes Of Cold Storage
       Operational Checks
       Brake
       Fork/Lift Linkage
       Emergency Reverse Switch
       Coast Control
       Receiving Inspection Guide .
       Break-In Period
       Introduction
       Motors
       Pump
       Battery
      Theory of Operation
       Advanced Transistor Control
       Section Overview
       System Overview
       Advanced Transistor Control (AT)
       Current Limiting
       Low Voltage Cutback
       Thermal Protection
       Runaway Protection
       Static Return to Neutral Protection
       Plugging
       Controller Key Switch Input
       Controller Thumbwheel Throttle Inputs
       'Emergency Reverse' Plug Breaking Inhibit
       Control Module
       Battery Plugged IN
       Battery Plugged IN/Key Switch Turned to ON or TURTLE
       Battery Plugged IN/Key Switch Turned ON/Deadman Switch Closed
       Directional/Speed Control Forward
       Diredional/Speed Control-High Speed (FORWARD ONLY)
       Emergency Reverse Switch
       Plugging
       Turtle Speed
       Lift/Lower System
       Lift
       Lower
      Maintenance
       Scheduled Maintenance
       Lubrication and Maintenance
       Daily or Every 8 Operating HoursWhichever Occurs First
       Weekly or Every 50 Operating HoursWhichever Occurs First
       Monthly or Every 200 Operating HoursWhichever Occurs First
       Every 500 Hours
       Semiannually or Every 1000 HoursWhichever Occurs First
       Lubrication and Maintenance Guide
       Hydraulic System Oil
       Welding Precautions
       Power Section
       Drive Unit
       Drive Unit Service
       Drive Housing Lubrication
       Drive Housing Vent Plug
       Drive Housing Steering Bearing
       Mechanical
       Drive Unit Assembly
       Drive Unit Tooth Pattern
       Drive Gear Case Data
       Gear Checking Procedure
       Drive Unit Installation
       Brake
       Daily Inspection
       After Every 500 Hours of Operation
       Brake Adjustment (For all Models)
       Deadman Switch Adjustment
       Handle Return Spring Adjustment
       Drive Wheel
       Daily Inspection
       After Every 50 Hours of Operation
       After Every 200 Hours of Operation
       Cushion Drive Tire Replacement
       Load Wheels
       Inspection
       Service
       Wheel Replacement (Model 6HBE30 & 6HBC30)
       Wheel Replacement (Model 6HBE40 & 6HBC40)
       Pallet Entry Wheels
       Daily Inspection
       After Every 50 Hours of Operation
       After Every 500 Hours of Operation
       Wheel Replacement
       Casters
       Daily Inspection
       Fork And Linkage
       After Every 50 Hours of Operation
       Fork Height Adjustment
       Lowered Fork Height
       Lift Limit Switch Adjustment
       Hydraulic
       Inspection
       500 Hours
       Hydraulic Reservoir
       Checking and Adjusting Hydraulic Pump Relief Valv
       Relief Valve Setting
       Hydraulic Reservoir
       Inspection Every 8 Hours
       Lift Cylinders Service
       Oil Leakage Wiper Seal
       Inspection Every 200 Hours
       Cleaning Breather Cap
       Inspection Every 1, 000 Hours
      Electrical
       Battery
       ElectrolyteLevel
       Specific Gravity
       Battery Exterior
       Battery Charging
       Battery Storage
       Motors
       Inspection
       Brushes
       Commutator
       Inspection
       Servicing
       High Mica
       Resurfacing
       Drive Motor General Data
       Drive Motor Inspection
       Drive Motor Removal
       Drive Motor Replacement
       Lift Motor General Data
       Inspection
       Removal
       Traction System Adjustments
       Potentiometer Adjustments
       Current Limit Setting
       Plug Current Adjustment
       Acceleration Adjustment
       Potentiometer
       Deadman Switch Adjustment
       Contactors
       Cleaning
       Inspection
       Tip Inspection
       Contactor Table
       Contactor Coil Replacement
       Replacement Of Contactor Tips, Insulation And/or Core And Rod Assembly
       ContactorDisassembly/Reassembly
       Checking Components
       Diodes
       Plug Diode Test
       Throttle Potentiometer Setting
       Example
       Turtle Speed Module (DA2)
       Test/Adjustment
       Replacenrent
       Emergency Reverse Module (DA1)
       Test Procedure
       Testing Other Electrical Components
      Troubleshooting
       Overview
       Field Replaceable Units (FRU)
       Wiring Inspection Procedure
       Traction System Problems
       Does Not Run Directional Contactors Do Not Close
       Does Not Run Directional Contactors Energize
       Runs In One Direction Only Opposite Direction Contactor Does Not Energize
       Runs In One Direction Only Directional Contactors Work Normally
       Does Not Run In High Speed (Forward only)
       Plugging Does Not Operate Properly
       Does Not Accelerate Properly
       Emergency Reverse Module Does Not Activate When Button Is Depressed
       Emergency Reverse Module Checks OK No Reverse Travel With S25 Depressed
       Lift/Lower Problems
       Forks Do Not Lift When Lift Button Is Pushed
       Forks Do Not Lower When Lower Button Is Pushed
      Appendix
       Lubrication Equivalency Chart
       Standard Torque Data for Bolts
       Conversion Table
       Decimal Equivalency Chart
       Schematic Legend
       Electrical Schematic
       Hydraulic Schematic
       Electrical Schematic (Cold Storage)
       Special Supplement
       Alphabetical Index
   SECTION II: Parts Manual
      Chapter 1: Power Section
      Chapter 2: Brake and Steering
      Chapter 3: Drive Unit
      Chapter 4: Electrical
      Chapter 5: Hydraulic
      Chapter 6: Elevating Section/Attachment
      Alphabetical Index
      Part Number Index