OM Pimespo DI60C, DI70C and DI80C (4157 series) Forklift Truck set of Service Manuals download

All-Inclusive Factory Service Technical manual for OM Pimespo Forklift Trucks Models DI60C, DI70C and DI80C (4157 series).

This manuals will assist you in assembling, disassembling, repairing, diagnosing, operating, maintaining, and finding spare parts for your forklift truck.
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Covered Models:
   DI60C (4157 series)
   DI70C (4157 series)
   DI80C (4157 series)

The manual comprises 7 documents, including the Repair Manual, two Technical Manuals, three Operate and Maintenance manuals, and Parts Catalog

1. Repair Manual (33_1_1766_1_en)
Format: PDF, 452 pages
Language: English

2. Technical Manual: Axle and Differential (Axle_and_differential_unit_60424118_Rev11-03_)
Format: PDF, 70 pages
Language: English
Table of Contents:
   - SAFETY NORMS
   - FUNCTIONING
   - TECHNICAL CHARACTERISTICS AND DIMENSIONS
       Brake characteristics
   - PERIODIC MAINTENANCE
       Oil changes and top-ups
       Recommended oils
       Checking for brake wear
       Brake cylinder adjustment
   - DISMANTLING OF THE AXLE AND ITS PARTS
       Dismantling of the wheel hub
       Dismantling of the brake cylinder
       Dismantling of the differential unit and brakes
   - CLEANING AND INSPECTION
   - REASSEMBLY OF THE AXLE UNIT AND ITS PARTS
       Reassembly of the pinion unit
       Assembly of the central section
       Bevel gear pair settings
       Reassembly of the brakes
       Reassembly of the planet gear cage
       Reassembly of the wheel hub
       Reassembly of the brake cylinder
   - THE BRAKE SYSTEM
   - RELEASE OF PARKING BRAKE ( for electrical trucks)
   - RELEASE OF PARKING BRAKE (for thermal trucks)
   - TORQUE WRENCH SETTINGS
   - SPECIAL TOOLS
   - HYDRAULIC CIRCUITS
   - WIRING DIAGRAMS .

3. Technical Manual: Powershift Transmission T20000 (T20000_60424147_06-03_EN)
Format: PDF, 130 pages
Language: English
Table of Contents:
   1. SAFETY PRECAUTIONS
   2. CLEANING, INSPECTION AND LEGEND SYMBOLS
      2.1 CLEANING
      2.2 INSPECTION
      2.3 LEGEND SYMBOLS
   3. TECHNICAL SPECIFICATIONS
      3.1 IDENTIFICATION OF THE UNIT
      3.2 WEIGHT, DIMENSIONS, OIL CAPACITY
      3.3 TIGHTENING TORQUES
      3.4 PRESSURE AN TEMPERATURE SPECIFICATIONS
      3.5 ELETTRICAL SPECIFICATIONS
   4. MAINTENANCE
      4.1 MAINTENANCE INTERVAL
   5 CONVERTER DRIVE COUPLING
   6. OPERATION OF THE TRANSMISSION
      6.1 THE TRANSMISSION ASSEMBLY
      6.2 ELECTRIC SOLENOID CONTROLS
      6.3 POWERFLOWS, ACTIVATED SOLENOIDS AND HYDRAULIC CIRCUIT    6.4 GEAR AND CLUTCH LAY-OUT
   7. TROUBLESHOOTING GUIDE FOR THE T20000 TRANSMISSION
      7.1 T2000 TRANSMISSION
      7.2 TROUBLESHOOTING PROCEDURES
      7.3 TROUBLESHOOTING GUIDE
      7.4 CHECK POINTS
   8. SECTIONAL VIEWS AND PARTS IDENTIFICATION
      GROUP - CONVERTER HOUSING
      GROUP - TRANSMISSION CASE
      GROUP - TURBINE SHAFT
      GROUP - DRIVE PLATE
      GROUP - TORQUE CONVERTER
      GROUP - AUXILIARY PUMP DRIVE
      GROUP - PUMP DRIVE
      GROUP - FORWARD SHAFT - 1st SPEED
      GROUP - REVERSE SHAFT - 2nd SPEED
      GROUP - REVERSE IDLER
      GROUP - OUTPUT SHAFT
      GROUP - CHARGIN PUMP & FILTER
      GROUP - ELECTRIC CONTROL VALVE
      GROUP - MODULATOR VALVE
   9. ASSEMBLY INTRUCTIONS
      9.1 ASSEMBLY INSTRUCTIONS
   10. DISASSEMBLY & REASSEMBLY OF THE T20000 TRANSMISSION
   11. SERVICE TOOLS
   11.1 REVERSE IDLER SHAFT NUT SOCKET (TG 1304 – 54)

4. Operate and Maintenance manual (DI60-80C_NEF_41578042507_012004_4142-4157)
Format: PDF, 81 pages
Language: English, Italiano, Deutsch, Frangaise, Espanol

5. Operate and Maintenance manual (DI50CH-70C_60420099_121998_4142-4143-4157)
Format: PDF, 178 pages
Language: English, Italiano, Deutsch, Frangaise, Espanol
Table of Contents:
   ITALIANO
      1. Parte generale
      2. Uso del carrello
      3. Operazioni di manutenzione
      4. Dati tecnici - Optionals
      5. Tavole
      6. Indice Alfabetico
   FRANAIS
      1. Partie generale
      2. Emploi du chariot
      3. Operation d'entretien
      4. Donnes techniques - Option
      5. Tables
      6. Index alphabthique
   ENGLISH
      1. General section
      2. Using the truck
      3. Maintenance
      4. Technical data - Optionals
      5. Tables
      6. Alphabetical index
   DEUTSCH
      1. Allgemeiner Teil
      2. Bedienung des Gabelstaplers
      3. Wartungsarbeiten
      4. Technische Daten - Zusatzausrstungen auf Wunsch
      5. Abbildungen
      6. Alphabetisches Inhaltsverzeichnis
   ESPAOL
      1. Parte General
      2. Uso de la carretilla
      3. Operaciones de manutencin
      4. Datos tecnicos - Opcionales
      5. Tablas
      6. Indice alfabtico

6. Operate and Maintenance manual (DI50-80C_60420254_4142-4143-4157)
Format: PDF, 188 pages
Language: English, Italiano, Deutsch, Frangaise, Espanol

7. Parts Catalog (401_1552555682484_en)
Format: PDF, 466 pages
Language: English
Table of Contents:
   4157 - DI60-80C (2004-06)
      CHASSIS
         MOTOR
         GEAR DRIVE
         REAR AXLE
         STUB AXLE
         REAR WHEEL HUBS
         POWER STEER CYLINDER
         CONNECTION PARTS
         MAST COUPLINGS
         FUEL TANK
         TILTING CYLINDER
         ACCELERATOR PEDAL
         ACCELERATOR LINKAGE
         SILENCER
         radiator
         CONVEYOR
         GEARBOX OIL COOLING
         AIR FILTER
         INCHING DRIVE CONTROL
         Einzelreifen
         TWIN PNEUMATIC WHEELS
         SINGLE SUPERELASTIC WHEELS
         TWIN SUPERELASTIC WHEELS
         CHASSIS
         COUNTERWEIGHT - TOWING HOOK
         ENGINE SUSPENSIONS
         TRANSMISSION SUSPENSION
         POWER STEERING DISTRIBUTOR
         POWER STEERING
         STEERING CONTROL
         BREMSPEDAL
         BRAKING SYSTEM
         BRAKING SYSTEM
         BRAKE OIL COOLING
         BRAKE OIL COOLING
         ELECTRIC INSTRUMENTS
         CABLES.
         oil tank
         OIL COOLING
         HYDRAULIC SYSTEM
         Hydraulic
         OIL PUMP
         3-ELEMENT DISTRIBUTOR
         3-ELEMENT DISTRIBUTOR
         3-ELEMENT DISTRIBUTOR
         HOOD
         HOOD
         COVERS
         DRIVER
         DRIVER
         fender
         OVERHEAD GUARD
         THERMOACOUSTIC INSULATION
         STICKER
         Schilder
         CATALOGUES
      HUBVORRICHTUNG
         SIMPLEX MAST
         SIMPLEX MAST
         LIFTING CYLINDER SIMPLEX
         LIFTING CYLINDER SIMPLEX
         LIFTING CYLINDER SIMPLEX
         SIMPLEX LIFTING SYSTEM
         SIMPLEX LIFTING SYSTEM
         SIMPLEX SIDESHIFT PLATE
         SIMPLEX SIDESHIFT PLATE
         SIMPLEX S.L.I. HYDRAULIC SYSTEM
         SIMPLEX S.L.I. HYDRAULIC SYSTEM
         DUPLEX MAST
         DUPLEX MAST
         DUPLEX MAST
         DUPLEX LATERAL CYLINDERS
         DUPLEX LATERAL CYLINDERS
         CENTRAL CYLINDER DUPLEX
         CENTRAL CYLINDER DUPLEX
         CENTRAL CYLINDER DUPLEX
         DUPLEX SIDESHIFT PLATE
         DUPLEX SIDESHIFT PLATE
         TRIPLEX MAST
         TRIPLEX MAST
         TRIPLEX MAST
         TRIPLEX MAST
         TRIPLEX LATERAL CYLINDER
         TRIPLEX LATERAL CYLINDER
         CENTRAL CYLINDER TRIPLEX
         CENTRAL CYLINDER TRIPLEX
         TRIPLEX LIFTING SYSTEM
         TRIPLEX LIFTING SYSTEM
         TRIPLEX LIFTING SYSTEM
         TRIPLEX SIDESHIFT PLATE
         TRIPLEX SIDESHIFT PLATE
         TRIPLEX S.L.I. HYDRAULIC SYSTEM
         TRIPLEX S.L.I. HYDRAULIC SYSTEM
         TRIPLEX S.L.I. HYDRAULIC SYSTEM
      options
         SHIFTING CYLINDER 1° 30' FWD - 11° BWD
         FORK GUARDS
         DIRECTION INVERTER
         ACCELERATOR LINKAGE
         ANTI-SPARK SILENCER
         OVERHEAD GUARD
         CATALYZER
         OIL BATH AIR FILTER
         SINGLE ANTISTATIC SUPERELASTIC WHEELS
         TWIN ANTISTATIC SUPERELASTIC WHEELS
         NUMBER PLATE LIGHT
         Phare0De0Recul
         UPPER GUARD
         FIRE EXTINGUISHER
         4-ELEMENT DISTIBUTOR
         4-ELEMENT DISTIBUTOR
         4-ELEMENT DISTIBUTOR
         FORK (PAIR)
         6-ROLLER FORK HOLDER PLATE
         6-ROLLER FORK HOLDER PLATE
         SIMPLEX SIDESHIFT PLATE
         TILTING CYLINDER
         TILTING CYLINDER
   index parts