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Fault Codes List
1Service Manual
4Operate and Maintenance manual
1Wiring Diagram
2Hydraulic Circuit Diagram
1Illustrated factory set of Service Manuals for Mitsubishi Pallet Stackers Models SBV12N, SBV12NI, SBV16N, SBV16NI and PBV20ND.
This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, operating, maintaining, troubleshooting, and other for your pallet stacker.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
SBV12N
SBV12NI
SBV16N
SBV16NI
PBV20ND
The manual comprises 13 documents, including the Fault Codes List, four Service Manuals, Operate and Maintenance manual, two Wiring Diagrams, Hydraulic Circuit Diagram, and four Aditional Service Informations
1. Fault Codes List (FA-Alarms_091008)
Format: PDF, 4 pages
Language: English
2. Service Manual: ZAPI EPS-AC0 (Zapi_EPS-AC0)
Format: PDF, 95 pages
Language: English
Table of Contents:
INTRODUCTION
SPECIFICATION
Technical specifications
Block diagram
Electrical specifications
Mechanical specifications
FUNCTIONS OF THE EPS-AC0
Manual Mode Steering
Automatic Centering
Operational features
Diagnosis
SYSTEM COMPONENTS
Steering Motor
Gear Box and total reduction ratio
Eps-ac0 controller
Sensor in the steering handle
Feedback sensors
AUTC MODE
CONNECTING DIAGRAMS
Power Connecting Diagram
EPS-AC0 Stepper Motor diagram
EPS-AC0 Twin pot diagram
CONNECTIONS: SUGGESTIONS AND CAUTIONS
Stepper Motor connections
Twin pot connections
Encoder connections
Feedback pot connections
Digital Inputs connections
Safety contacts
Motor thermal sensor connections
INSTALLATION: SUGGESTIONS AND CAUTIONS
Thermal consideration
General suggestion
Connection cables
Fuses
Contactors
Installation of a CAN Communication System
Wiring: I/O connections
Safety features
EMC
Fighting the dither
DESCRIPTION OF THE CONNECTORS
Connectors of the logic
Description of power connections
INSTALLATION PROCEDURE
Twin Pot with Encoder and Feedback pot: one shot installation procedure .4
Twin Pot with Encoder, Straight Ahead Switch and Feedback pot: one shot installa
procedure
Stepper Motor with Encoder and Feedback pot: one shot installation procedure
Stepper Motor with Encoder and Toggle Switch(es): one shot installation procedure
SETTING THE EPS-AC0
Complete set-up description
Quick set-up
PROGRAMMAING & ADJUSTMENTS USING DIGITAL CONSOLE.5
Adjustments via console
Description of console (hand set) & connection
Description of standard console menu
Function configuration
OTHER FUNCTIONS
Acquiring the Motor resistance
Alignment at the rest position
Straight ahead steering numbness
Special Debugging and Troubleshooting system
EPS-AC0 ALARMS LIST
Main menu “ALARMS” list
CAN BUS “ALARMS” List
RECOMMENDED SPARE PARTS
PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED
Testing the faulty detection circuitry .
3. Service Manual: ZAPI COMBI AC1 Controller (ZAPI_COMBI_AC1)
Format: PDF, 84 pages
Language: English
Table of Contents:
INTRODUCTION
SPECIFICATION
Technical specifications
Block diagrams
SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT
Digital inputs
Analog unit
Other analog control unit
Analog motor thermal sensor input
Speed feedback
INSTALLATION HINTS
Material overview
Installation of the hardware
Protection and safety features
EMC
Various suggestions
OPERATIONAL FEATURES
Diagnosis
DESCRIPTION OF THE CONNECTORS
Connectors of the logic
Description of power connections
DRAWINGS
Mechanical drawing
Connection drawing
ONE SHOT INSTALLATION PROCEDURE
Sequence for Ac Inverter traction setting
PROGRAMMING & ADJUSTMENTS USING DIGITAL CONSOLE
Adjustments via console
Description of console (hand set) & connection
Description of the console menu
Function configuration (MASTER)
Function configuration (SLAVE)
OTHER FUNCTIONS
Description of console “SAVE” function
Description of console “RESTORE” function
Description of console “PROGRAM VACC” function
Description of the throttle regulation
Description of the battery charge detection setting
COMBI AC1 ALARMS LIST
Faults diagnostic system
Master microcontroller alarms overview
Analysis and troubleshooting of Master microcontroller alarms
Master warnings overview
Analysis and troubleshooting of Master warnings
Slave alarms overview
Analysis and troubleshooting of Slave alarms
Slave warnings overview
Analysis and troubleshooting of Slave warnings
RECOMMENDED SPARE PARTS
PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED.
4. Service Manual (SM-WHSM0064)
Format: PDF, 83 pages
Language: English
5. Service Manual (SM-WHSM0034)
Format: PDF, 70 pages
Language: English
6. Operate and Maintenance manual (OMM-WWHSU-00112)
Format: PDF, 39 pages
Language: English
Table of Contents:
Truck
Safety instructions
Operating environment
Operating devices
Driving instructions
Load handling
Batteries
Maintenance
Service
Transportation and storage
Troubleshooting and alarm
Technical specifications .
7. Wiring Diagram (EL-TS1160609m_RevF)
Format: PDF, 6 pages
Language: English
8. Wiring Diagram (EL-TS1150908m_RevE)
Language: English
9. Hydraulic Circuit Diagram (HY-TH70-0907)
Format: PDF, 1 page
Language: English
10. Aditional Service Information: Parameters Traction Controller (PA-PBV20ND-Traction_ro1.02)
Format: PDF, 6 pages
Language: English
11. Aditional Service Information: Parameters Pump Controller (PA-PBV20ND-Pump_controller_ro1.09)
Format: PDF, 3 pages
Language: English
12. Aditional Service Information: Parameters EPS (PA-EPS_RO.82m_PBV20ND)
Format: PDF, 2 pages
Language: English
13. Aditional Service Information: Wire Harness Improvement (M-000004-15M)
Format: PDF, 7 pages
Language: English
This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, operating, maintaining, troubleshooting, and other for your pallet stacker.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
SBV12N
SBV12NI
SBV16N
SBV16NI
PBV20ND
The manual comprises 13 documents, including the Fault Codes List, four Service Manuals, Operate and Maintenance manual, two Wiring Diagrams, Hydraulic Circuit Diagram, and four Aditional Service Informations
1. Fault Codes List (FA-Alarms_091008)
Format: PDF, 4 pages
Language: English
2. Service Manual: ZAPI EPS-AC0 (Zapi_EPS-AC0)
Format: PDF, 95 pages
Language: English
Table of Contents:
INTRODUCTION
SPECIFICATION
Technical specifications
Block diagram
Electrical specifications
Mechanical specifications
FUNCTIONS OF THE EPS-AC0
Manual Mode Steering
Automatic Centering
Operational features
Diagnosis
SYSTEM COMPONENTS
Steering Motor
Gear Box and total reduction ratio
Eps-ac0 controller
Sensor in the steering handle
Feedback sensors
AUTC MODE
CONNECTING DIAGRAMS
Power Connecting Diagram
EPS-AC0 Stepper Motor diagram
EPS-AC0 Twin pot diagram
CONNECTIONS: SUGGESTIONS AND CAUTIONS
Stepper Motor connections
Twin pot connections
Encoder connections
Feedback pot connections
Digital Inputs connections
Safety contacts
Motor thermal sensor connections
INSTALLATION: SUGGESTIONS AND CAUTIONS
Thermal consideration
General suggestion
Connection cables
Fuses
Contactors
Installation of a CAN Communication System
Wiring: I/O connections
Safety features
EMC
Fighting the dither
DESCRIPTION OF THE CONNECTORS
Connectors of the logic
Description of power connections
INSTALLATION PROCEDURE
Twin Pot with Encoder and Feedback pot: one shot installation procedure .4
Twin Pot with Encoder, Straight Ahead Switch and Feedback pot: one shot installa
procedure
Stepper Motor with Encoder and Feedback pot: one shot installation procedure
Stepper Motor with Encoder and Toggle Switch(es): one shot installation procedure
SETTING THE EPS-AC0
Complete set-up description
Quick set-up
PROGRAMMAING & ADJUSTMENTS USING DIGITAL CONSOLE.5
Adjustments via console
Description of console (hand set) & connection
Description of standard console menu
Function configuration
OTHER FUNCTIONS
Acquiring the Motor resistance
Alignment at the rest position
Straight ahead steering numbness
Special Debugging and Troubleshooting system
EPS-AC0 ALARMS LIST
Main menu “ALARMS” list
CAN BUS “ALARMS” List
RECOMMENDED SPARE PARTS
PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED
Testing the faulty detection circuitry .
3. Service Manual: ZAPI COMBI AC1 Controller (ZAPI_COMBI_AC1)
Format: PDF, 84 pages
Language: English
Table of Contents:
INTRODUCTION
SPECIFICATION
Technical specifications
Block diagrams
SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT
Digital inputs
Analog unit
Other analog control unit
Analog motor thermal sensor input
Speed feedback
INSTALLATION HINTS
Material overview
Installation of the hardware
Protection and safety features
EMC
Various suggestions
OPERATIONAL FEATURES
Diagnosis
DESCRIPTION OF THE CONNECTORS
Connectors of the logic
Description of power connections
DRAWINGS
Mechanical drawing
Connection drawing
ONE SHOT INSTALLATION PROCEDURE
Sequence for Ac Inverter traction setting
PROGRAMMING & ADJUSTMENTS USING DIGITAL CONSOLE
Adjustments via console
Description of console (hand set) & connection
Description of the console menu
Function configuration (MASTER)
Function configuration (SLAVE)
OTHER FUNCTIONS
Description of console “SAVE” function
Description of console “RESTORE” function
Description of console “PROGRAM VACC” function
Description of the throttle regulation
Description of the battery charge detection setting
COMBI AC1 ALARMS LIST
Faults diagnostic system
Master microcontroller alarms overview
Analysis and troubleshooting of Master microcontroller alarms
Master warnings overview
Analysis and troubleshooting of Master warnings
Slave alarms overview
Analysis and troubleshooting of Slave alarms
Slave warnings overview
Analysis and troubleshooting of Slave warnings
RECOMMENDED SPARE PARTS
PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED.
4. Service Manual (SM-WHSM0064)
Format: PDF, 83 pages
Language: English
5. Service Manual (SM-WHSM0034)
Format: PDF, 70 pages
Language: English
6. Operate and Maintenance manual (OMM-WWHSU-00112)
Format: PDF, 39 pages
Language: English
Table of Contents:
Truck
Safety instructions
Operating environment
Operating devices
Driving instructions
Load handling
Batteries
Maintenance
Service
Transportation and storage
Troubleshooting and alarm
Technical specifications .
7. Wiring Diagram (EL-TS1160609m_RevF)
Format: PDF, 6 pages
Language: English
8. Wiring Diagram (EL-TS1150908m_RevE)
Language: English
9. Hydraulic Circuit Diagram (HY-TH70-0907)
Format: PDF, 1 page
Language: English
10. Aditional Service Information: Parameters Traction Controller (PA-PBV20ND-Traction_ro1.02)
Format: PDF, 6 pages
Language: English
11. Aditional Service Information: Parameters Pump Controller (PA-PBV20ND-Pump_controller_ro1.09)
Format: PDF, 3 pages
Language: English
12. Aditional Service Information: Parameters EPS (PA-EPS_RO.82m_PBV20ND)
Format: PDF, 2 pages
Language: English
13. Aditional Service Information: Wire Harness Improvement (M-000004-15M)
Format: PDF, 7 pages
Language: English
Included
Fault Codes List
1Service Manual
4Operate and Maintenance manual
1Wiring Diagram
2Hydraulic Circuit Diagram
1Aditional Service Information
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