Mitsubishi RBM20K and RBM25K Reach Truck set of Service Manuals download

Illustrated factory set of Service Manuals for Mitsubishi Reach Trucks Models RBM20K and RBM25K.

This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, repairing, operating, maintaining, and troubleshooting for your reach truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   RBM20K
   RBM25K

The manual comprises 15 documents, including three Fault Codes Lists, five Service Manuals, two Technical Manuals, the Operate and Maintenance manual, two Wiring Diagrams, and two Hydraulic Circuit Diagrams

1. Fault Codes List (Traction_and_pump_controller)
Format: PDF, 1 page
Language: English

2. Fault Codes List (Steering_inverter_errors)
Format: PDF, 1 page
Language: English

3. Fault Codes List (Multiway_controller_errors)
Format: PDF, 1 page
Language: English

4. Service Manual (SM-631057A_16)
Format: PDF, 95 pages
Language: English
Table of Contents:
   FOREWORD
   HOW TO READ THIS MANUAL
      Safety-related signs
      Symbols and abbreviations
      Units
   SAFETY INSTRUCTIONS
      Service area safety
      Personal safety
      Work safety
   GENERAL INFORMATION
      Truck model covered by this manual
      Identification plates on the truck
   FORKS
      Fork inspection
      Mast chains
   ELECTRICAL OPERATION
      How to use the schematic diagram
      Power source
      Safety circuit (emergency stop button)
      Key switch
      Traction
   BATTERY MAINTENANCE
      Safety regulations concerning the handling of lead-acid batteries
      Battery maintenance
      Recharge the battery
      Measure the specific gravity of the battery
      Replace the battery
   ELECTRIC SYSTEM MAINTENANCE
      Electric system
      Controllers
      Controller installation
      Connections
      Power stages
      Control stages
   PARAMETER LISTS
      General instruction
      Setup using the hand-held terminal
   FAULT AND STATE REPORTS
      List of muitiway controller
      Traction and pump controller
      Steering controllers
   TECHNICAL DATA
      RBM20K, RBM25K
      Mast heights
   ANNEX

5. Service Manual: dACi-TA B2/C3 Traction system for induction motor (dACi2-EN)
Format: PDF, 27 pages
Language: English

6. Service Manual: CANION (CANION_0300)
Format: PDF, 38 pages
Language: English
Table of Contents:
   Introduction
      About CANION Documentation
   Technical Description
      Principles of Operation
   Applications
      Order Picker
      Order Picker
   Interfacing to CANION
      Interfacing Input Devices
      Interfacing Input Devices
      Interfacing Output Devices
      Can Bus Communications
   Installation and Wiring
      CANION Installation
      CANION Installation
   Specifications
      Electrical Power Inputs & Outputs

7. Service Manual: Advanced Power Steering (APS-Advanced_Power_Steering)
Format: PDF, 55 pages
Language: English
Table of Contents:
   Table of Contents
   Introduction
      About APS Documentation
      About the Advanced Power Steering Unit
   APS Installation
      Installing APS in Vehicle
      Installing Steering Feedback Sensors
      Installing Steering Input Sensors
      Wiring the APS
   Startup and Commissioning
      Initial Startup
   Maintenance
      Maintenance Procedures
      APS Replacement Procedures
   Troubleshooting
      Introduction
      The Troubleshooting Guide

8. Service Manual: AC Superdrive (AC-SuperDrive)
Format: PDF, 53 pages
Language: English
Table of Contents:
   Scope of this Manual
   Related Documents
   Intended Use of the AC SuperDrive
   Product Identification
   Technical Support
   Product Warranty
   Introduction
   Tools and Equipment Required
   Orientation
   Clearances for Access and Air Circulation
   Procedure
   Introduction
   Tools and Equipment Required
   Motor and Battery Connections
      General
      Making Connections to Terminal Posts
      Fuses
      Inrush Current Limiting Resistance
      Main Contactor
      Key Start Input
   Control and I/O Connections
      General
      ID0 and ID1 Inputs
      Encoder Signals
      Temperature Sensor
      CAN Bus Signals
      Crimping Contacts onto Signal Conductors
      Installing Crimped Contacts in Connector Housing
   General
   Checks Prior to Initial Powerup
   Verifying AC SuperDrive Readiness for Operation
   Configuring the AC SuperDrive for the Application
   Final Operational Checks in Vehicle
   Introduction
   Periodic Preventive Maintenance
   AC SuperDrive Replacement Procedure
      Drive Removal
      Drive Installation
   Scope of the Troubleshooting Guide
   Using the Troubleshooting Guide
      Organization of Troubleshooting Guide
      About Errors and Warnings
      Error Logging
      Using the Troubleshooting Charts
   Information for OEMs Preparing User Documentation
   Symptom: Main Contactor doesn’t close after switching on Key Switch
   Symptom: Fuse to Power Stage is blown
   Symptom: AC SuperDrive Status Indicator is blinking or off
   Symptom: Motor runs only at low speed and with a ticking sound
   Error Code 1: Pulse Sensor Error
   Error Code 2: Motor Temperature High
   Warning Code 16: Power limited due to Motor Overtemp.
   Error Code 4: Heatsink Temperature high
   Warning Code 1: Power Limited due to Heatsink Overtemp.
   Error Code 8: Overcurrent
   Error Code 16: DC Bus High - hardware detected
   Error Code 32: DC Bus High - software detected
   Error Code 64: DC Bus Low
   Error Code 128: No Charging DC Bus
   Error Code 256: CAN - too many Errors
   Error Code 512: CAN Watchdog Time-out
   Error Code 1024: Missing “Okay to Start” from Truck Controller
   Error Code 2048: Contradictory Commands from Truck Controller
   Error Code 4096: Potentiometer Values Out of Range
   Warning Code 2: Heatsink Temperature Sensor - Open Circuit
   Warning Code 4: Heatsink Temperature Sensor - Short Circuit
   Warning Code 8: Power limited - temp < -20 deg. C
   Warning Code 32: Motor Temperature Sensor - Open Circuit
   Warning Code 64: Motor Temperature Sensor - Short Circuit
   Warning Code 128: Speed from Truck Controller Out of Range
   Warning Code 256: Current Calibration Error
   Warning Code 512: Reverted to Default Parameters
   89R09003A_UM.pdf
      Scope of this Manual
      Related Documents
      Intended Use of the AC SuperDrive
      Product Identification
      Technical Support
      Product Warranty
      Introduction
      Tools and Equipment Required
      Orientation
      Clearances for Access and Air Circulation
      Procedure
      Introduction
      Tools and Equipment Required
      Motor and Battery Connections
      Control and I/O Connections
      General
      Checks Prior to Initial Powerup
      Verifying AC SuperDrive Readiness for Operation
      Configuring the AC SuperDrive for the Application
      Final Operational Checks in Vehicle
      Introduction
      Periodic Preventive Maintenance
      AC SuperDrive Replacement Procedure
      Obtaining Factory Repair
      Scope of the Troubleshooting Guide
      Using the Troubleshooting Guide
      Information for OEMs Preparing User Documentation
      Symptom: Main Contactor doesn’t close after switching on Key Switch
      Symptom: Fuse to Power Stage is blown
      Symptom: AC SuperDrive Status Indicator is blinking or off
      Symptom: Motor runs only at low speed and with a ticking sound
      Error Code 1: Pulse Sensor Error
      Error Code 2: Motor Temperature High
      Warning Code 16: Power limited due to Motor Overtemp.
      Error Code 4: Heatsink Temperature high
      Warning Code 1: Power Limited due to Heatsink Overtemp.
      Error Code 8: Overcurrent
      Error Code 16: DC Bus High - hardware detected
      Error Code 32: DC Bus High - software detected
      Error Code 64: DC Bus Low
      Error Code 128: No Charging DC Bus
      Error Code 256: CAN - too many Errors
      Error Code 512: CAN Watchdog Time-out
      Error Code 1024: Missing “Okay to Start” from Truck Controller
      Error Code 2048: Contradictory Commands from Truck Controller
      Error Code 4096: Potentiometer Values Out of Range
      Warning Code 2: Heatsink Temperature Sensor - Open Circuit
      Warning Code 4: Heatsink Temperature Sensor - Short Circuit
      Warning Code 8: Power limited - temp < -20 deg. C
      Warning Code 32: Motor Temperature Sensor - Open Circuit
      Warning Code 64: Motor Temperature Sensor - Short Circuit
      Warning Code 128: Speed from Truck Controller Out of Range
      Warning Code 256: Current Calibration Error
      Warning Code 512: Reverted to Default Parameters
      um.pdf

9. Technical Manual: PARAMETER SETTINGS (PA-RBM20K_RBM25K)
Format: PDF, 7 pages
Language: English

10. Technical Manual: PARAMETER SETTINGS (PA-Adjustment_instructions_260406)
Format: PDF, 2 pages
Language: English

11. Operate and Maintenance manual (OMM-WHOMM0002)
Format: PDF, 27 pages
Language: English
Table of Contents:
   FOREWORD
   INSTRUCTIONS ON OPERA TING THE TRUCK
   OCCUP A TIONALSAFETY
   LOAD HANDLING
   DRIVING
   P ARKING
   OTHER WORKINGINSTRUCTIONS
   RECHARGING AND REPLACING THE BA TTERY
   HAZARDOUS W ASTE AND DISPOSAL
   ORDERINGSP ARE P ARTS
   USE OF THE TRUCK
   THE OPERA TOR’S NORMALDRIVINGPOSITION
   NOISE
   CONTROLS AND THEIR DISPLA YS
   ADJUSTING THE DRIVINGPOSITION
   OPERATION
   HANDLING THE LOAD
   EMERGENCY PROCEDURE
   INSPECTIONS, MAINTENANCE AND REP AIR
   FL YBY WIRE” ELECTRONIC STEERING
   ADDITIONALINSTRUCTIONS FOR THE COLD STORAGE TRUCKS
   TROUBLESHOOTING .

12. Wiring Diagram (EL-TS1050508)
Format: PDF, 19 pages
Language: English
Table of Contents:
   POWER SUPPLY 48V
   MAIN CIRCUITS
   DRIVE CIRCUIT
   DRIVE CIRCUIT 2
   STEERING CIRCUIT 1
   HYDRAULIC CONTROL CIRCUIT
   AUX DEVICES
   STEERING CIRCUIT
   CONTROL CIRCUIT
   SIGNAL/LIGHT CIRCUITS
   CSM: FLASH LIGHTS WITH RUBBER BODY
   24V POWER SUPPLY / AUX DEVICES
   MAIN WIRE HARNESS 479690
   MAIN WIRE HARNESS 479690
   PUSH WIRE HARNESS 480917
   SUPPLY AND MOTOR CABLES 479691
   INSTRUMENT PANEL WIRE HARNESS 479692
   PIN CODE LUCK 480016
   PEDALS 482458

13. Wiring Diagram (EL-TS761104)
Format: PDF, 18 pages
Language: English
Table of Contents:
   POWERSUPPLY 48V
   POWERSUPPLY 12/24V
   MAINCIRCUITS
   DRIVECIRCUIT 1
   DRIVECIRCUIT 2
   STEERING CIRCUIT
   STEERING CIRCUIT 2
   STEERING CIRCUIT 3
   HYDRAULIC CONTROL CIRCUIT 1
   HYDRAULIC CONTROL CIRCUIT 2
   CONTROL CIRCUIT 1
   CONTROL CIRCUIT 2
   SIGNAL- /LIGHTCIRCUIT
   FANS, AUX.DEVICES
   AUX.DEVICES
   LAYOUT
   WIRE HARNESS W3: RL468152

14. Hydraulic Circuit Diagram (HY-TH51_1005)
Format: PDF, 1 page
Language: English

15. Hydraulic Circuit Diagram (HY-TH51_0804)
Format: PDF, 1 page
Language: English