Mitsubishi PBV20N, PBV25NH and OPB20NT Pallet Truck set of Service Manuals download

Illustrated factory set of Service Manuals for Mitsubishi Pallet Trucks Models PBV20N, PBV25NH and OPB20NT.

This manuals will assist you in diagnosing, analyses, testing, repair, operating, maintaining, and troubleshooting for your pallet truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   PBV20N
   PBV25NH
   OPB20NT

The manual comprises 5 documents, including three Service Manuals, the Operate and Maintenance manual, and Wiring Diagram

1. Service Manual: ZAPI EPS-AC0 (Zapi_EPS-AC0)
Format: PDF, 95 pages
Language: English
Table of Contents:
   INTRODUCTION
   SPECIFICATION
      Technical specifications
      Block diagram
      Electrical specifications
      Mechanical specifications
   FUNCTIONS OF THE EPS-AC0
      Manual Mode Steering
      Automatic Centering
      Operational features
      Diagnosis
   SYSTEM COMPONENTS
      Steering Motor
      Gear Box and total reduction ratio
      Eps-ac0 controller
      Sensor in the steering handle
      Feedback sensors
   AUTC MODE
   CONNECTING DIAGRAMS
      Power Connecting Diagram
      EPS-AC0 Stepper Motor diagram
      EPS-AC0 Twin pot diagram
   CONNECTIONS: SUGGESTIONS AND CAUTIONS
      Stepper Motor connections
      Twin pot connections
      Encoder connections
      Feedback pot connections
      Digital Inputs connections
      Safety contacts
      Motor thermal sensor connections
   INSTALLATION: SUGGESTIONS AND CAUTIONS
      Thermal consideration
      General suggestion
      Connection cables
      Fuses
      Contactors
      Installation of a CAN Communication System
      Wiring: I/O connections
      Safety features
      EMC
      Fighting the dither
   DESCRIPTION OF THE CONNECTORS
      Connectors of the logic
      Description of power connections
   INSTALLATION PROCEDURE
      Twin Pot with Encoder and Feedback pot: one shot installation procedure .4
      Twin Pot with Encoder, Straight Ahead Switch and Feedback pot: one shot installa
      procedure
      Stepper Motor with Encoder and Feedback pot: one shot installation procedure
      Stepper Motor with Encoder and Toggle Switch(es): one shot installation procedure
      SETTING THE EPS-AC0
      Complete set-up description
      Quick set-up
   PROGRAMMAING & ADJUSTMENTS USING DIGITAL CONSOLE.5
      Adjustments via console
      Description of console (hand set) & connection
      Description of standard console menu
      Function configuration
   OTHER FUNCTIONS
      Acquiring the Motor resistance
      Alignment at the rest position
      Straight ahead steering numbness
      Special Debugging and Troubleshooting system
   EPS-AC0 ALARMS LIST
      Main menu “ALARMS” list
      CAN BUS “ALARMS” List
   RECOMMENDED SPARE PARTS
   PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED
      Testing the faulty detection circuitry .

2. Service Manual: AC-1 SSL SENSORED (ZAPI_AC1-SSL)
Format: PDF, 73 pages
Language: English
Table of Contents:
   INTRODUCTION
   SPECIFICATION
      Technical specifications
      Block diagram
   SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT
      Microswitches
      Accelerator unit
      Other analog control unit
      Analog motor thermal sensor input
      Speed feedback
   PROTECTION FEATURES
   USAFETY AND PROTECTION
      Passive emergency cell
   OPERATIONAL FEATURES
      Diagnosis
   INSTALLATION SUGGESTIONS AND PRECAUTIONS
      Thermal consideration
      General suggestion
      Susceptibility and electromagnetic emission
      Main contactor and key connection
   INSTALLATION
      Connection cables
      Contactors
      Fuses
      Encoder installation
   DESCRIPTION OF THE CONNECTORS
      Connectors of the logic - Standard version with Encoder
      Connectors of the logic - MDI PRC Version with Encoder
      Description of power connections
   DRAWINGS
      Mechanical drawing
      Connection drawing - Standard version with Encoder
      Connection drawing - MDI-PRC version with Encoder
   ONE SHOT INSTALLATION PROCEDURE
      Sequence for Ac Inverter traction setting
   PROGRAMMING &ADJUSTMENTS USING DIGITAL CONSOLE
      Adjustments via console
      Description of console (hand set) & connection
      Description of standard console menu
   

3. Service Manual (SM-WHSM0004)
Format: PDF, 161 pages
Language: English
Table of Contents:
   Introduction
      Purpose and target users
      Structure
      Acquiring spare parts
      Waste disposal
      Further information
   Operating the truck
      Safety guidelines for use
      Operating environment
      Control Devices
      Steering devices
      Driving the truck
      Load handling
      Charging the batteries
      Fastening batteries
      Transportation and storage
   Regular maintenance
      Safety guidelines and preparation
      Maintenance guidelines
      Periodic maintenance procedures
      Daily maintenance
      Weekly maintenance
      Semi-annual maintenance (or 600 hours)
      Additional maintenance work for service personnel
      Location of fuses in el-panel
      Electrical steering (Option)
      Annual maintenance (after 1,200 hours of operation)
   Electrical operation and maintenance
      Electrical operation
      Console
      Traction controller
      Electrical Power Steering controller (EPS)
      Electrical maintenance and repairs
   Hydraulic operation and maintenance
      Hydraulic operation
      Hydraulic maintenance and repairs
   Mechanical maintenance
      Replacing wheels
      Replacing the tiller arm gas spring
      Lever system maintenance .

4. Operate and Maintenance manual (OMM-WWHPU-00112)
Format: PDF, 38 pages
Language: English
Table of Contents:
   Truck
   Safety instructions
   Operating environment
   Operating devices
   Driving instructions
   Load handling
   Batteries
   Maintenance
   Service
   Transportation and storage
   Troubleshooting and alarms
   Technical specifications .

5. Wiring Diagram (EL-WHSM0028)
Format: PDF, 16 pages
Language: English