Mitsubishi PBF25N2 Pallet Truck set of Service Manuals download

Illustrated factory set of Service Manuals for Mitsubishi Pallet Trucks Models PBF25N2.

This manuals will assist you in diagnosing, analyses, testing, repair, repairing, and troubleshooting for your pallet truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   PBF25N2

The manual comprises 9 documents, including four Service Manuals, three Technical Manuals, and two Wiring Diagrams

1. Service Manual: ZAPI EPS-AC0 (Zapi_EPS-AC0)
Format: PDF, 95 pages
Language: English
Table of Contents:
   INTRODUCTION
   SPECIFICATION
      Technical specifications
      Block diagram
      Electrical specifications
      Mechanical specifications
   FUNCTIONS OF THE EPS-AC0
      Manual Mode Steering
      Automatic Centering
      Operational features
      Diagnosis
   SYSTEM COMPONENTS
      Steering Motor
      Gear Box and total reduction ratio
      Eps-ac0 controller
      Sensor in the steering handle
      Feedback sensors
   AUTC MODE
   CONNECTING DIAGRAMS
      Power Connecting Diagram
      EPS-AC0 Stepper Motor diagram
      EPS-AC0 Twin pot diagram
   CONNECTIONS: SUGGESTIONS AND CAUTIONS
      Stepper Motor connections
      Twin pot connections
      Encoder connections
      Feedback pot connections
      Digital Inputs connections
      Safety contacts
      Motor thermal sensor connections
   INSTALLATION: SUGGESTIONS AND CAUTIONS
      Thermal consideration
      General suggestion
      Connection cables
      Fuses
      Contactors
      Installation of a CAN Communication System
      Wiring: I/O connections
      Safety features
      EMC
      Fighting the dither
   DESCRIPTION OF THE CONNECTORS
      Connectors of the logic
      Description of power connections
   INSTALLATION PROCEDURE
      Twin Pot with Encoder and Feedback pot: one shot installation procedure .4
      Twin Pot with Encoder, Straight Ahead Switch and Feedback pot: one shot installa
      procedure
      Stepper Motor with Encoder and Feedback pot: one shot installation procedure
      Stepper Motor with Encoder and Toggle Switch(es): one shot installation procedure
      SETTING THE EPS-AC0
      Complete set-up description
      Quick set-up
   PROGRAMMAING & ADJUSTMENTS USING DIGITAL CONSOLE.5
      Adjustments via console
      Description of console (hand set) & connection
      Description of standard console menu
      Function configuration
   OTHER FUNCTIONS
      Acquiring the Motor resistance
      Alignment at the rest position
      Straight ahead steering numbness
      Special Debugging and Troubleshooting system
   EPS-AC0 ALARMS LIST
      Main menu “ALARMS” list
      CAN BUS “ALARMS” List
   RECOMMENDED SPARE PARTS
   PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED
      Testing the faulty detection circuitry .

2. Service Manual: ZAPI COMBI AC1 Controller (ZAPI_COMBI_AC1)
Format: PDF, 84 pages
Language: English
Table of Contents:
   INTRODUCTION
   SPECIFICATION
      Technical specifications
      Block diagrams
   SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT
      Digital inputs
      Analog unit
      Other analog control unit
      Analog motor thermal sensor input
      Speed feedback
   INSTALLATION HINTS
      Material overview
      Installation of the hardware
      Protection and safety features
      EMC
      Various suggestions
   OPERATIONAL FEATURES
      Diagnosis
   DESCRIPTION OF THE CONNECTORS
      Connectors of the logic
      Description of power connections
   DRAWINGS
      Mechanical drawing
      Connection drawing
   ONE SHOT INSTALLATION PROCEDURE
      Sequence for Ac Inverter traction setting
   PROGRAMMING & ADJUSTMENTS USING DIGITAL CONSOLE
      Adjustments via console
      Description of console (hand set) & connection
      Description of the console menu
      Function configuration (MASTER)
      Function configuration (SLAVE)
   OTHER FUNCTIONS
      Description of console “SAVE” function
      Description of console “RESTORE” function
      Description of console “PROGRAM VACC” function
      Description of the throttle regulation
      Description of the battery charge detection setting
   COMBI AC1 ALARMS LIST
      Faults diagnostic system
      Master microcontroller alarms overview
      Analysis and troubleshooting of Master microcontroller alarms
      Master warnings overview
      Analysis and troubleshooting of Master warnings
      Slave alarms overview
      Analysis and troubleshooting of Slave alarms
      Slave warnings overview
      Analysis and troubleshooting of Slave warnings
   RECOMMENDED SPARE PARTS
   PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED.

3. Service Manual: ZAPI COMBI ACX & ACEX Controller (ZAPI_COMBI_ACX-ACEX)
Format: PDF, 81 pages
Language: English
Table of Contents:
   INTRODUCTION
   SPECIFICATION
      Technical specifications COMBIACX / ACEX
      Technical specifications COMBIACX Power / ACEX Power
      Block diagrams
   SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT
      Digital inputs
      Analog unit
      Other analogue control unit
      Analog motor thermal sensor input
      Speed feedback
   INSTALLATION HINTS
      Material overview
      Installation of the hardware
      Protection and safety features
      EMC
      Various suggestions
   OPERATIONAL FEATURES
      Diagnosis
   DESCRIPTION OF THE CONNECTORS
      Connectors of the logic
   DESCRIPTION OF POWER CONNECTIONS
   DRAWINGS
      Mechanical drawing COMBIACX
      Mechanical drawing ACEX
      Connection drawing COMBIACX
      Connection drawing ACEX
   ONE SHOT INSTALLATION PROCEDURE
      Sequence for Ac Inverter traction setting
   PROGRAMMING & ADJUSTMENTS USING DIGITAL CONSOLE
      Adjustments via console
      Description of console (hand set) & connection
      Description of the console menu
      Function configuration
   OTHER FUNCTIONS
      Description of console “SAVE” function
      Description of console “RESTORE” function
      Description of console “PROGRAM VACC” function
      Description of the throttle regulation
      Description of the battery charge detection setting
   COMBIACX /ACEX ALARMS LIST
      Faults diagnostic system
      Alarms overview
      Warnings overview
      Analysis and troubleshooting of warnings
   RECOMMENDED SPARE PARTS
   PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED.

4. Service Manual (SM-618015-B_14)
Format: PDF, 226 pages
Language: English
Table of Contents:
   Foreword
   How to read this manual
      Safety-related signs
      Symbols and abbreviations
      Units
   Safety instructions
      Service area safety
      Personal safety
      Work safety
   General information
      Truck model covered by this manual
      Identification plates on the truck
      Overview of the truck
   Mechanical maintenance
      Lifting points
      Transportation
      Ordering spare parts
      Opening the covers
      Removing the side plate
      Removing the plastic covers of the backrest
      Removing the operator’s platform
      Transmission gear
      Bogie bearing
      Traction wheel
      Load wheels
      Lifting system and fork carriage
      Castor wheels
      Castor wheel suspension
      Disassembly of the drive unit suspension
      Steering wheel
   Electrical operation
      Using the schematic diagram
      Power source
      Safety circuit (emergency stop button)
      Key switch
      Traction
      AC motor operation
      Electrical steering
   Battery maintenance
      Safety regulations concerning the handling of lead-acid batteries
      Battery maintenance
      Recharging the battery
      Measuring the battery'sspecific gravity
      Replacing the battery
   Electric system maintenance
      Electric panel
      Truck connector
      Motor compartment
      Pump motor
      Sensors
      Switches and buttons
      Horn
      Wiring harnesses and cables
   Electric system adjustments and measurements
      Adjusting the electrically powered steering
      Insulation resistance test
   Hydraulic operation
      Hydraulic symbols
      Hydraulic oil recommendations
      Maintenance points of the hydraulic system
      Hydraulic aggregate
      Replacing the hydraulic cylinder
   TruckTool Diagnostics
   Parameter descriptions
      Traction controller
      Pump controller
      Steering controller
   Alarm codes
      Traction controller
      Pump controller
      Steering controller
   Service data
      Special tightening torques
      Tightening torque for standard bolts and nuts
      Maintenance check list
      Lubrication
      Special tools
   Options
      Pallet entry / exit rollers
      Load support
      Accessory rack
      Voltage converter
      Battery lock sensor
      Battery connector
      Charger connector
      Quick battery replacement
   Technical specification
   Index
   APPENDIX A: Stickers.

5. Technical Manual: Parameters for Traction Controller (PA-PBF25N2_TR)
Format: PDF, 7 pages
Language: English

6. Technical Manual: Parameters for Pump Controller (PA-PBF25N2_PU)
Format: PDF, 4 pages
Language: English

7. Technical Manual: Parameters for Steering Controller (PA-PBF25N2_EPS)
Format: PDF, 3 pages
Language: English

8. Wiring Diagram (EL-TS1370000_RevC)
Format: PDF, 9 pages
Language: English
Table of Contents:
   POWER SUPPLY 24 V
   MAINCIRCUITS
   DRIVE CIRCUIT
   DRIVE CIRCUIT 180 STEERING
   STEERING CIRCUIT
   CAN-BUS AND DISPLAY
   OUTPUTS
   COLD STORAGE, AUX. DEVICES
   ABBOT 2

9. Wiring Diagram (EL-TS1150908_RevE)
Language: English