Mitsubishi OPB20NE, OPB20NEP, OPB10NEF, OPB10NEFP, OPB20NEX, OPB20NEXP Order Picker and TBR30N Tow Tractor set of Service Manuals download

Illustrated factory set of Service Manuals for Mitsubishi Order Pickers Models OPB20NE, OPB20NEP, OPB10NEF, OPB10NEFP, OPB20NEX, OPB20NEXP and TBR30N.

This manuals will assist you in diagnosing, analyses, testing, repair, operating, maintaining, troubleshooting, and other for your order picker.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   OPB20NE
   OPB20NEP
   OPB10NEF
   OPB10NEFP
   OPB20NEX
   OPB20NEXP
   TBR30N

The manual comprises 12 documents, including three Service Manuals, the Operate and Maintenance manual, two Wiring Diagrams, two Hydraulic Circuit Diagrams, and four Aditional Service Informations

1. Service Manual (SM-624878_0115)
Format: PDF, 352 pages
Language: English
Table of Contents:
   Foreword
   How to read this manual
      Safety-related signs
      Symbols and abbreviations
      Units
   Safety instructions
      Service area safety
      Personal safety
      Work safety
   General information
      Truck models covered by this manual
      Identification plates on the truck
      Overview of the truck
   Mechanical maintenance
      Lifting points
      Transportation
      Order spare parts
      Truck covers
      Transmission gear
      Slewing bearing
      Traction wheel
      Load wheels
      Lifting system and fork carriage
      Castor wheels
      Drive unit
      Steering wheel
      ? steering
      Simplex mast unit
      Operator presence sensing platform
      Lifting platform
      Scissor lift
      Trailer towing unit
   Electrical operation
      Schematic diagram
      Power source
      Safety circuit (emergency stop button)
      Key switch
      Traction
      AC motor operation
   Battery maintenance
      Safety precautions concerning the handling of lead-acid batteries
      Battery maintenance
      Charge the battery
      Measure the specific gravity of the battery
      Replace the battery
   Electric system maintenance
      Control panel
      Electric panel
      Truck connector
      Motor compartment
      Sensors
      Lifting platform pedal
      Horn
   Electric system adjustments and measurements
      Adjusting the electrical steering
      Insulation resistance test
   Hydraulic operation
      Hydraulic symbols
      Hydraulic oil recommendations
      Maintenance points of the hydraulic system
      Hydraulic aggregate
      Replace the hydraulic cylinder
      Hydraulic system withthe lifting platform
      Hydraulic system with the simplex mast
   Digital console
      Connect the digital console to the truck
      Select the controller
      Adjust the parameters with the digital console
   Parameter descriptions
      Traction controller
      Pump controller
      Steering controller
   Alarm codes
      Traction controller
      Pump controller
      Steering controller
   Service data
      Special tightening torques
      Tightening torques for standard bolts and nuts
      Maintenance check list
      Lubrication
      Special tools
   Options
      Accessory rack
      Visual Assistant
      Equipment pocket
      Picking plane
      DC-DC converter
      Folding seat
      Padded backrest
      Battery connector + cables
      Charger connector
      Quick battery replacement
      Hot storage modification
      Cold storage modification
      Warning light
      Drive alarm
      Abbot2
      Load support
      Rubber bumper
      Battery cover plate
      Pallet entry / exit rollers
      High performance pack
      Pedestrian control buttons
   Technical specification
   Index
   APPENDIX A: Stickers.

2. Service Manual: ZAPI EPS-AC0 (Zapi_EPS-AC0)
Format: PDF, 95 pages
Language: English
Table of Contents:
   INTRODUCTION
   SPECIFICATION
      Technical specifications
      Block diagram
      Electrical specifications
      Mechanical specifications
   FUNCTIONS OF THE EPS-AC0
      Manual Mode Steering
      Automatic Centering
      Operational features
      Diagnosis
   SYSTEM COMPONENTS
      Steering Motor
      Gear Box and total reduction ratio
      Eps-ac0 controller
      Sensor in the steering handle
      Feedback sensors
   AUTC MODE
   CONNECTING DIAGRAMS
      Power Connecting Diagram
      EPS-AC0 Stepper Motor diagram
      EPS-AC0 Twin pot diagram
   CONNECTIONS: SUGGESTIONS AND CAUTIONS
      Stepper Motor connections
      Twin pot connections
      Encoder connections
      Feedback pot connections
      Digital Inputs connections
      Safety contacts
      Motor thermal sensor connections
   INSTALLATION: SUGGESTIONS AND CAUTIONS
      Thermal consideration
      General suggestion
      Connection cables
      Fuses
      Contactors
      Installation of a CAN Communication System
      Wiring: I/O connections
      Safety features
      EMC
      Fighting the dither
   DESCRIPTION OF THE CONNECTORS
      Connectors of the logic
      Description of power connections
   INSTALLATION PROCEDURE
      Twin Pot with Encoder and Feedback pot: one shot installation procedure .4
      Twin Pot with Encoder, Straight Ahead Switch and Feedback pot: one shot installa
      procedure
      Stepper Motor with Encoder and Feedback pot: one shot installation procedure
      Stepper Motor with Encoder and Toggle Switch(es): one shot installation procedure
      SETTING THE EPS-AC0
      Complete set-up description
      Quick set-up
   PROGRAMMAING & ADJUSTMENTS USING DIGITAL CONSOLE.5
      Adjustments via console
      Description of console (hand set) & connection
      Description of standard console menu
      Function configuration
   OTHER FUNCTIONS
      Acquiring the Motor resistance
      Alignment at the rest position
      Straight ahead steering numbness
      Special Debugging and Troubleshooting system
   EPS-AC0 ALARMS LIST
      Main menu “ALARMS” list
      CAN BUS “ALARMS” List
   RECOMMENDED SPARE PARTS
   PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED
      Testing the faulty detection circuitry .

3. Service Manual: ZAPI COMBI AC1 Controller (ZAPI_COMBI_AC1)
Format: PDF, 84 pages
Language: English
Table of Contents:
   INTRODUCTION
   SPECIFICATION
      Technical specifications
      Block diagrams
   SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT
      Digital inputs
      Analog unit
      Other analog control unit
      Analog motor thermal sensor input
      Speed feedback
   INSTALLATION HINTS
      Material overview
      Installation of the hardware
      Protection and safety features
      EMC
      Various suggestions
   OPERATIONAL FEATURES
      Diagnosis
   DESCRIPTION OF THE CONNECTORS
      Connectors of the logic
      Description of power connections
   DRAWINGS
      Mechanical drawing
      Connection drawing
   ONE SHOT INSTALLATION PROCEDURE
      Sequence for Ac Inverter traction setting
   PROGRAMMING & ADJUSTMENTS USING DIGITAL CONSOLE
      Adjustments via console
      Description of console (hand set) & connection
      Description of the console menu
      Function configuration (MASTER)
      Function configuration (SLAVE)
   OTHER FUNCTIONS
      Description of console “SAVE” function
      Description of console “RESTORE” function
      Description of console “PROGRAM VACC” function
      Description of the throttle regulation
      Description of the battery charge detection setting
   COMBI AC1 ALARMS LIST
      Faults diagnostic system
      Master microcontroller alarms overview
      Analysis and troubleshooting of Master microcontroller alarms
      Master warnings overview
      Analysis and troubleshooting of Master warnings
      Slave alarms overview
      Analysis and troubleshooting of Slave alarms
      Slave warnings overview
      Analysis and troubleshooting of Slave warnings
   RECOMMENDED SPARE PARTS
   PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED.

4. Operate and Maintenance manual (OMM-WWHOU-00012_0107)
Format: PDF, 45 pages
Language: English
Table of Contents:
   Truck
   Safety instructions
   Operating environment
   Operating devices
   Driving instructions
   Load handling
   Batteries
   Maintenance
   Service
   Transportation and storage
   Troubleshooting
   Technical specifications .

5. Wiring Diagram (EL-TS1320212_OPB20NE)
Format: PDF, 12 pages
Language: English
Table of Contents:
   3-7022: OPB20NE,TBR30N
      1: POWER SUPPLY 24 V
      2: MAINCIRCUITS
      3: DRIVE CIRCUIT
      4: DRIVE CIRCUIT 180º STEERING
      5: DRIVE CIRCUIT 360º STEERING
      6: STEERING CIRCUIT
      7: CAN-BUS AND DISPLAY
      8: OUTPUTS
      9: COLD STORAGE, AUX. DEVICES
      10: PEDESTRIAN CONTROL
      11: ABBOT 2
      12: TOW TRACTOR BRAKES RL497336

6. Wiring Diagram (EL-TS1320000_B)
Format: PDF, 13 pages
Language: English
Table of Contents:
   3-7117: OPB20NEP,OPB20NEX(P), OPB10NEF(P)
      1: POWER SUPPLY 24 V
      2: MAINCIRCUITS
      3: DRIVE CIRCUIT
      4: DRIVE CIRCUIT 2
      5: DRIVE CIRCUIT 180º STEERING
      6: STEERING CIRCUIT
      7: CAN-BUS AND DISPLAY
      8: OUTPUTS
      9: COLD STORAGE, AUX. DEVICES
      10: PEDESTRIAN CONTROL
      11: ABBOT 2
      12: RISING PLATFOTM
      13: RISING PLATFOTM 2

7. Hydraulic Circuit Diagram (HY-TH90)
Format: PDF, 1 page
Language: English

8. Hydraulic Circuit Diagram (HY-TH78-0409)
Format: PDF, 1 page
Language: English

9. Aditional Service Information: Parameters-Traction Controller (PA-OPB20NEP_OPB20NEX_OPB10NEF_PUMP_RO0.01)
Format: PDF, 3 pages
Language: English

10. Aditional Service Information: Parameters-Traction Controller (PA-OPB20NE_TBR30N_TracRO0.36)
Format: PDF, 13 pages
Language: English

11. Aditional Service Information: Patameters - Pump Controller (PA-OPB20NE_TBR30N_PumpRO0.30)
Format: PDF, 4 pages
Language: English
Table of Contents:
   PARAMETERS
   TESTER FUNCTIONS

12. Aditional Service Information: Parameters EPS (PA-EPS_R1.08-160312)
Format: PDF, 3 pages
Language: English