






















$49.99
Fault Codes List
1Service Manual
2Engine Technical Manual
1Wiring Diagram
3Illustrated factory set of Service Manuals for Mitsubishi Gasoline Forklift Trucks Models FG15NM (AF34B-00012-49999), FG18NM (AF34B-00012-49999), FG20CNM (AF34B-50012-99999), FG20NM (AF17F-00012-49999), FG25NM (AF17F-00012-49999), FG28NM (AF36B-00012-49999), FG30NM (AF13H-00012-49999), FG33NM (AF13H-50012-99999) and FG35NM (AF13H-50012-99999).
This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, repairing engine, and troubleshooting for your gasoline forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FG15NM (AF34B-00012-49999)
FG18NM (AF34B-00012-49999)
FG20CNM (AF34B-50012-99999)
FG20NM (AF17F-00012-49999)
FG25NM (AF17F-00012-49999)
FG28NM (AF36B-00012-49999)
FG30NM (AF13H-00012-49999)
FG33NM (AF13H-50012-99999)
FG35NM (AF13H-50012-99999)
The manual comprises 6 documents, including the Fault Codes List, Service Manual, Engine Technical Manual, and three Wiring Diagrams
1. Fault Codes List (REF-18-0008M_69904)
Format: PDF, 13 pages
Language: English
2. Service Manual (SM-99729-70100_A17)
Format: PDF, 710 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Model View
Truck Models Covered
Serial Number Locations
Dimensions
Technical Data
Performance
COOLING SYSTEM
Specifications
Removal and Installation
Inspection and Adjustment
ELECTRICAL SYSTEM
Chassis Electrical Components and Wiring Outline
Console Box
Main Electrical Components
Battery Maintenance
Meter Panel
Wire Color
Troubleshooting
CONTROLLERS
Outline
Main Functions
Service Tool Functions
Mast Interlock System
Driving Interlock System
Seat Belt Warning Icon
Parking Brake Warning Alarm and Icon
Harness Codes
Truck Status Display and Troubleshooting
POWER TRAIN
Removal and Installation (MC Models)
Removal and Installation (FC Models)
POWERSHIFT TRANSMISSION
Structure and Functions
Removal and Installation
Outline
Powershift Transmission, Disassembly
Powershift Transmission, Assembly
Control Valve, Disassembly
Control Valve, Assembly
Inspection and Adjustment
Troubleshooting
Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Structure
Removal and Installation
Disassembly and Assembly
Troubleshooting
Service Data
REAR AXLE
Structure and Functions
Removal and Installation
Disassembly and Assembly
BRAKE SYSTEM
Structure
Disassembly and Assembly
Inspection and Adjustment
Troubleshooting
Service Data
STEERING SYSTEM
Structure and Functions
Disassembly and Assembly
Steering Valve
Troubleshooting
Service Data
HYDRAULIC SYSTEM
Structure and Functions
Disassembly and Reassembly
Inspection and Adjustment
Troubleshooting
Service Data
MC Control Valve
FC Control Valve
MAST AND FORKS
Simplex Mast
Structure and Functions
Removal and Installation
Disassembly and Assembly
Removal and Installation of Mast Rollers and Strips without Removing Mast from Truck
Inspection and Adjustment
Troubleshooting
Service Data
Duplex Mast
Structure and Functions
Removal and Installation
Disassembly and Assembly
Removal and Installation of Mast Rollers and Strips without Removing Mast from Truck
Inspection and Adjustment
Troubleshooting
Service Data
Triplex Mast
Structure and Functions
Removal and Installation
Disassembly and Assembly
Removal and Installation of Mast Rollers and Strips without Removing Mast from Truck
Inspection and Adjustment
Troubleshooting
Service Data
SERVICE DATA
Maintenance Schedule
Maintenance Note
Tightening Torque for Standard Bolts and Nuts
Periodic Replacement Parts
Lubrication Instructions
Special Service Tools
LIFT LINK TELEMATICS CONTROL UNIT
LIFT LINK TELEMATICS CONTROL UNIT
HOW TO READ CIRCUIT DIAGRAMS
Description of circuit diagrams
HOW TO READ CIRCUIT DIAGRAMS
HOW TO READ CONNECTOR DIAGRAMS
ABBREVIATION
CIRCUIT DIAGRAM
Circuit Diagram for D04EG Engine Model
Circuit Diagram for K21/K25, K21/25E, and S4S Engine Models
Blank Page
3. Engine Technical Manual (EN-99789-70110_K21-K25_A0714)
Format: PDF, 214 pages
Language: English
Publication Date: 01 Jul 2014
Table of Contents:
How to use this manual
Description
Definition of Terms
Definition of Units
Description
Precautions for safety and quality
Reduction of Risk Operation
Correct Operation
Precautions for Radio Equipment Installation
Precautions
Precautions in Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and Replacement
Precautions for Assembly and Installation
Parts Requiring Angle Tightening
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
Tightening torque
Standard Bolt Tightening Torque
Engine Part Tightening Torque
Special Service Tools
Engine outside drawings
MAIN SPECIFICATIONS
Standard and repair limit
STAMPED LOCATION OF ENGINE NO.
Trouble diagnosis
Engine Adjustment
Engine LPG Fuel System
Engine maintenance
Specifications
Tightening Torque
Maintenance Schedule
Oil and Grease, and Capacity
On Board Inspection and Service
Specifications
Tightening torque
Trouble diagnosis
ENGINE INSPECTION AND ADJUSTMENT
Engine Body Related
Ignition and Fuel Systems
SERVICE DATA AND SPECIFICATIONS (SDS)
Electronic Control System Specifications
Precautions
Precautions for Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and Replacement
Precautions for Assembly and Installation
Parts Requiring Angle Tightening
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
ENGINE OUTSIDE DRAWINGS
MAIN SPECIFICATIONS
ADJUSTMENT value
Tightening torque
Standard Bolt Tightening Torque
Engine Part Tightening Torque
Trouble diagnosis
Special Service Tools
Removal and installation of engine
Removal
Installation
Inspection
Engine service
Engine Disassembly
Inspection and Correction
Engine Assembly
Engine Assembly (Cont’d)
Precautions
On Board Diagnostic (OBD) System of Engine
Precaution
Preparation
preparation
Special Service Tools
Description
Description
trouble diagnosis
Component Parts Location
ECM Component
Circuit Diagram
ECM Terminal
Trouble Diagnosis
How to Proceed with Trouble Diagnosis
Diagnosis Chart by Symptom
Description
Fail-Safe Function
Table of DTC
Service Tool
Self-Diagnosis Function (Without Service tool)
ECM Input/Output Monitor
ECM Active Test
Basic inspection
Inspection of Idle Speed and Ignition Timing
Throttle Valve Closed Position Learning and Idle Air Volume Learning
Accelerator Pedal Released Position Learning
Fuel Pressure Inspection
Fuel Pressure Release
COMPONENT PARTS INSPECTION
Crankshaft Position Sensor (POS)
Camshaft Position Sensor (PHASE)
Mass Air Flow Sensor
Engine Coolant Temperature Sensor
Throttle Position Sensor 1, 2 (Electric throttle control actuator assembly)
Component Parts Inspection
Accelerator Pedal Position Sensors 1, 2 (Accelerator work unit)
Intake Air Temperature Sensor (Joined with mass air flow sensor)
Stop Lamp Switch
Spark Plug
Ignition Coil
Injector
Fuel Pump
Electric Throttle Control Motor (Electric throttle control actuator assembly)
Heated Oxygen Sensor
Map Sensor (Atmosphere Pressure Sensor)
LPG Injector
LPG Assistance Injector
PTC Heater (Integrated with vaporizer)
pcv gas recirculation devi
System Diagram
Component Parts Inspection
ECM components
Removal and Installation
Lubrication system
Specifications
Adjustment Value
Oil Pressure
Tightening Torque
Trouble Diagnosis
Lubrication Schematic Diagram
Oil Pump
Engine coolant system
Specifications
Adjustment Value
Tightening Torque
Trouble Diagnosis
Cooling System Configuration
Water Pump
Thermostat
Emission control system
ENGINE OUTSIDE DRAWINGS
SYSTEM DIAGRAM
UNIT LAYOUT
LPG FUEL SYSTEM TROUBLE DIAGNOSIS
DISASSEMBLY AND ASSEMBLY OF FUEL SYSTEM
Removal and Installation of Electronic Control Throttle Assembly
Removal and Installation of Gasoline Fuel Injector (Electronic Controlled Gasoline and Combined Use)
LPG device (Specifications for LPG and combined use)
Vaporizer Mechanism and Operation
DISASSEMBLY AND ASSEMBLY OF INJECTOR HOLDER
LPG Fuel Injector
LPG Assist Fuel Injector
LPG Fuel Pressure Sensor
Relief Valve (2 Relief Valves)
DISASSEMBLY AND ASSEMBLY OF VAPORIZER
Tar drain, Removal, Installation, Disassem- bly and Inspection of Vaporizer
Adjustment value
Trouble diagnosis
Starter motor
Specifications
Components
Component Parts Location
Overhaul
Assembly Inspection
ALTERNATOR
Components of Alternator
Disassembly
Inspection
4. Wiring Diagram (EL-X0024043-00)
Format: PDF, 1 page
Language: English
5. Wiring Diagram (EL-99719-7M110s)
Format: PDF, 7 pages
Language: English
6. Wiring Diagram (EL-99719-7M100s)
Format: PDF, 7 pages
Language: English
This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, repairing engine, and troubleshooting for your gasoline forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FG15NM (AF34B-00012-49999)
FG18NM (AF34B-00012-49999)
FG20CNM (AF34B-50012-99999)
FG20NM (AF17F-00012-49999)
FG25NM (AF17F-00012-49999)
FG28NM (AF36B-00012-49999)
FG30NM (AF13H-00012-49999)
FG33NM (AF13H-50012-99999)
FG35NM (AF13H-50012-99999)
The manual comprises 6 documents, including the Fault Codes List, Service Manual, Engine Technical Manual, and three Wiring Diagrams
1. Fault Codes List (REF-18-0008M_69904)
Format: PDF, 13 pages
Language: English
2. Service Manual (SM-99729-70100_A17)
Format: PDF, 710 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Model View
Truck Models Covered
Serial Number Locations
Dimensions
Technical Data
Performance
COOLING SYSTEM
Specifications
Removal and Installation
Inspection and Adjustment
ELECTRICAL SYSTEM
Chassis Electrical Components and Wiring Outline
Console Box
Main Electrical Components
Battery Maintenance
Meter Panel
Wire Color
Troubleshooting
CONTROLLERS
Outline
Main Functions
Service Tool Functions
Mast Interlock System
Driving Interlock System
Seat Belt Warning Icon
Parking Brake Warning Alarm and Icon
Harness Codes
Truck Status Display and Troubleshooting
POWER TRAIN
Removal and Installation (MC Models)
Removal and Installation (FC Models)
POWERSHIFT TRANSMISSION
Structure and Functions
Removal and Installation
Outline
Powershift Transmission, Disassembly
Powershift Transmission, Assembly
Control Valve, Disassembly
Control Valve, Assembly
Inspection and Adjustment
Troubleshooting
Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Structure
Removal and Installation
Disassembly and Assembly
Troubleshooting
Service Data
REAR AXLE
Structure and Functions
Removal and Installation
Disassembly and Assembly
BRAKE SYSTEM
Structure
Disassembly and Assembly
Inspection and Adjustment
Troubleshooting
Service Data
STEERING SYSTEM
Structure and Functions
Disassembly and Assembly
Steering Valve
Troubleshooting
Service Data
HYDRAULIC SYSTEM
Structure and Functions
Disassembly and Reassembly
Inspection and Adjustment
Troubleshooting
Service Data
MC Control Valve
FC Control Valve
MAST AND FORKS
Simplex Mast
Structure and Functions
Removal and Installation
Disassembly and Assembly
Removal and Installation of Mast Rollers and Strips without Removing Mast from Truck
Inspection and Adjustment
Troubleshooting
Service Data
Duplex Mast
Structure and Functions
Removal and Installation
Disassembly and Assembly
Removal and Installation of Mast Rollers and Strips without Removing Mast from Truck
Inspection and Adjustment
Troubleshooting
Service Data
Triplex Mast
Structure and Functions
Removal and Installation
Disassembly and Assembly
Removal and Installation of Mast Rollers and Strips without Removing Mast from Truck
Inspection and Adjustment
Troubleshooting
Service Data
SERVICE DATA
Maintenance Schedule
Maintenance Note
Tightening Torque for Standard Bolts and Nuts
Periodic Replacement Parts
Lubrication Instructions
Special Service Tools
LIFT LINK TELEMATICS CONTROL UNIT
LIFT LINK TELEMATICS CONTROL UNIT
HOW TO READ CIRCUIT DIAGRAMS
Description of circuit diagrams
HOW TO READ CIRCUIT DIAGRAMS
HOW TO READ CONNECTOR DIAGRAMS
ABBREVIATION
CIRCUIT DIAGRAM
Circuit Diagram for D04EG Engine Model
Circuit Diagram for K21/K25, K21/25E, and S4S Engine Models
Blank Page
3. Engine Technical Manual (EN-99789-70110_K21-K25_A0714)
Format: PDF, 214 pages
Language: English
Publication Date: 01 Jul 2014
Table of Contents:
How to use this manual
Description
Definition of Terms
Definition of Units
Description
Precautions for safety and quality
Reduction of Risk Operation
Correct Operation
Precautions for Radio Equipment Installation
Precautions
Precautions in Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and Replacement
Precautions for Assembly and Installation
Parts Requiring Angle Tightening
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
Tightening torque
Standard Bolt Tightening Torque
Engine Part Tightening Torque
Special Service Tools
Engine outside drawings
MAIN SPECIFICATIONS
Standard and repair limit
STAMPED LOCATION OF ENGINE NO.
Trouble diagnosis
Engine Adjustment
Engine LPG Fuel System
Engine maintenance
Specifications
Tightening Torque
Maintenance Schedule
Oil and Grease, and Capacity
On Board Inspection and Service
Specifications
Tightening torque
Trouble diagnosis
ENGINE INSPECTION AND ADJUSTMENT
Engine Body Related
Ignition and Fuel Systems
SERVICE DATA AND SPECIFICATIONS (SDS)
Electronic Control System Specifications
Precautions
Precautions for Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and Replacement
Precautions for Assembly and Installation
Parts Requiring Angle Tightening
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
ENGINE OUTSIDE DRAWINGS
MAIN SPECIFICATIONS
ADJUSTMENT value
Tightening torque
Standard Bolt Tightening Torque
Engine Part Tightening Torque
Trouble diagnosis
Special Service Tools
Removal and installation of engine
Removal
Installation
Inspection
Engine service
Engine Disassembly
Inspection and Correction
Engine Assembly
Engine Assembly (Cont’d)
Precautions
On Board Diagnostic (OBD) System of Engine
Precaution
Preparation
preparation
Special Service Tools
Description
Description
trouble diagnosis
Component Parts Location
ECM Component
Circuit Diagram
ECM Terminal
Trouble Diagnosis
How to Proceed with Trouble Diagnosis
Diagnosis Chart by Symptom
Description
Fail-Safe Function
Table of DTC
Service Tool
Self-Diagnosis Function (Without Service tool)
ECM Input/Output Monitor
ECM Active Test
Basic inspection
Inspection of Idle Speed and Ignition Timing
Throttle Valve Closed Position Learning and Idle Air Volume Learning
Accelerator Pedal Released Position Learning
Fuel Pressure Inspection
Fuel Pressure Release
COMPONENT PARTS INSPECTION
Crankshaft Position Sensor (POS)
Camshaft Position Sensor (PHASE)
Mass Air Flow Sensor
Engine Coolant Temperature Sensor
Throttle Position Sensor 1, 2 (Electric throttle control actuator assembly)
Component Parts Inspection
Accelerator Pedal Position Sensors 1, 2 (Accelerator work unit)
Intake Air Temperature Sensor (Joined with mass air flow sensor)
Stop Lamp Switch
Spark Plug
Ignition Coil
Injector
Fuel Pump
Electric Throttle Control Motor (Electric throttle control actuator assembly)
Heated Oxygen Sensor
Map Sensor (Atmosphere Pressure Sensor)
LPG Injector
LPG Assistance Injector
PTC Heater (Integrated with vaporizer)
pcv gas recirculation devi
System Diagram
Component Parts Inspection
ECM components
Removal and Installation
Lubrication system
Specifications
Adjustment Value
Oil Pressure
Tightening Torque
Trouble Diagnosis
Lubrication Schematic Diagram
Oil Pump
Engine coolant system
Specifications
Adjustment Value
Tightening Torque
Trouble Diagnosis
Cooling System Configuration
Water Pump
Thermostat
Emission control system
ENGINE OUTSIDE DRAWINGS
SYSTEM DIAGRAM
UNIT LAYOUT
LPG FUEL SYSTEM TROUBLE DIAGNOSIS
DISASSEMBLY AND ASSEMBLY OF FUEL SYSTEM
Removal and Installation of Electronic Control Throttle Assembly
Removal and Installation of Gasoline Fuel Injector (Electronic Controlled Gasoline and Combined Use)
LPG device (Specifications for LPG and combined use)
Vaporizer Mechanism and Operation
DISASSEMBLY AND ASSEMBLY OF INJECTOR HOLDER
LPG Fuel Injector
LPG Assist Fuel Injector
LPG Fuel Pressure Sensor
Relief Valve (2 Relief Valves)
DISASSEMBLY AND ASSEMBLY OF VAPORIZER
Tar drain, Removal, Installation, Disassem- bly and Inspection of Vaporizer
Adjustment value
Trouble diagnosis
Starter motor
Specifications
Components
Component Parts Location
Overhaul
Assembly Inspection
ALTERNATOR
Components of Alternator
Disassembly
Inspection
4. Wiring Diagram (EL-X0024043-00)
Format: PDF, 1 page
Language: English
5. Wiring Diagram (EL-99719-7M110s)
Format: PDF, 7 pages
Language: English
6. Wiring Diagram (EL-99719-7M100s)
Format: PDF, 7 pages
Language: English
Included
Fault Codes List
1Service Manual
2Engine Technical Manual
1Wiring Diagram
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