$15.00
Fault Codes List
1Service Manual
3Engine Technical Manual
2Operate and Maintenance manual
1Wiring Diagram
3Illustrated factory set of Service Manuals for Mitsubishi s Models FG15N (AF34-00011-10120), FG18N (AF34-00011-10120), FG20CN (AF34-50011-60120), FG20N (AF17D-00011-10120, AF35-00011-10120), FG25N (AF17D-00011-10120, AF35-00011-10120), FG28N (AF36-00011-10120), FG30N (AF13F-00011-10120), FG33N (AF13F-50011-60120) and FG35N (AF13F-50011-60120).
This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, repairing engine, operating, maintaining, and troubleshooting for your .
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FG15N (AF34-00011-10120)
FG18N (AF34-00011-10120)
FG20CN (AF34-50011-60120)
FG20N (AF17D-00011-10120, AF35-00011-10120)
FG25N (AF17D-00011-10120, AF35-00011-10120)
FG28N (AF36-00011-10120)
FG30N (AF13F-00011-10120)
FG33N (AF13F-50011-60120)
FG35N (AF13F-50011-60120)
The manual comprises 11 documents, including the Fault Codes List, three Service Manuals, two Engine Technical Manuals, Operate and Maintenance manual, and three Wiring Diagrams
1. Fault Codes List (REF-18-0008M_69904)
Format: PDF, 13 pages
Language: English
2. Service Manual: Mast Supplement (SMMAST-99739-151T0_S07)
Format: PDF, 40 pages
Language: English
Table of Contents:
Mast System
Structure and Function
Triplex (Triple Full Free Panoramic) Mast (5M15D to 5M35D)
Mast Operation
Operation of Triplex Mast
Removal and Installation
Mast and Lift Bracket Assembly
Triplex Mast Removal
Disassembly and Reassembly
Triplex Mast
Disassembly
Reassembly
1.Installing lift bracket rollers
2.Installing mast rollers
3.Installing mast strip
4.Installing second lift cylinders (all mast models)
5.Installing first lift cylinders
6. Connecting chain
7.Installing hydraulic lines
Removal and Installation of Mast Rollers and Strips without
Removing Mast from Truck
Triplex Mast
1.Chain Tension Inspection and Adjustment
2.Checking Chain Elongation
3.Adjusting Clearance between Lift Bracket Roller and Inner Mast (all mast models)
4.Mast Roller Clearance Adjustment
5.Mast Strip Clearance, Inspection and Adjustment (all mast models)
6.Tilt Angle Adjustment (all mast models)
7.Right and Left Lift Cylinder Stroke Inspection and Adjustment (all mast models)
Troubleshooting
Service Data
Tightening Torque for Standard Bolts and Nuts.
3. Service Manual: Mast Supplement (SMMAST-99739-151S0_S06)
Format: PDF, 36 pages
Language: English
Table of Contents:
Mast System
Structure and Function
Simplex (Dual Panoramic) Mast (5V15D to 5V35D)
Mast Operation
Operation of Simplex Mast
Removal and Installation
Mast and Lift Bracket Assembly
Simplex Mast Removal
Disassembly and Reassembly
Simplex Mast
Disassembly
Reassembly
1.Installing lift bracket rollers
2.Installing mast rollers
3.Installing mast strip
4.Installing second lift cylinders (all mast models)
5. Connecting chain (Simplex mast)
6.Installing hydraulic lines
Removal and Installation of MastRollers and Strips without
Removing Mast from Truck
Simplex Mast
1.Chain Tension Inspection and Adjustment (Simplex Mast)
2.Checking Chain Elongation
3.Adjusting Clearance between Lift Bracket Roller and Inner Mast (all mast models)
4.Mast Roller Clearance Adjustment
5.Mast Strip Clearance, Inspection and Adjustment (all mastmodels)
6.Tilt Angle Adjustment (all mast models)
7.Right and Left LiftCylinder Stroke Inspection and Adjustment (all mast models)
Troubleshooting
Service Data
Tightening Torque for Standard Bolts and Nuts .
4. Service Manual: Chassis & Mast (SM-99719-79110_A04)
Format: PDF, 354 pages
Language: English
Table of Contents:
GENERAL INFORMATION
COOLING SYSTEM
ELECTRICAL SYSTEM
CONTROLLERS
POWER TRAIN
POWERSHIFT TRANSMISSION
FRONT AXLE AND
REDUCTION DIFFERENTIAL
REAR AXLE
BRAKE SYSTEM
STEERING SYSTEM
HYDRAULIC SYSTEM
MAST AND FORKS
SERVICE DATA
5. Engine Technical Manual (EN-99789-70110_K21-K25_A0714)
Format: PDF, 214 pages
Language: English
Publication Date: 01 Jul 2014
Table of Contents:
How to use this manual
Description
Definition of Terms
Definition of Units
Description
Precautions for safety and quality
Reduction of Risk Operation
Correct Operation
Precautions for Radio Equipment Installation
Precautions
Precautions in Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and Replacement
Precautions for Assembly and Installation
Parts Requiring Angle Tightening
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
Tightening torque
Standard Bolt Tightening Torque
Engine Part Tightening Torque
Special Service Tools
Engine outside drawings
MAIN SPECIFICATIONS
Standard and repair limit
STAMPED LOCATION OF ENGINE NO.
Trouble diagnosis
Engine Adjustment
Engine LPG Fuel System
Engine maintenance
Specifications
Tightening Torque
Maintenance Schedule
Oil and Grease, and Capacity
On Board Inspection and Service
Specifications
Tightening torque
Trouble diagnosis
ENGINE INSPECTION AND ADJUSTMENT
Engine Body Related
Ignition and Fuel Systems
SERVICE DATA AND SPECIFICATIONS (SDS)
Electronic Control System Specifications
Precautions
Precautions for Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and Replacement
Precautions for Assembly and Installation
Parts Requiring Angle Tightening
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
ENGINE OUTSIDE DRAWINGS
MAIN SPECIFICATIONS
ADJUSTMENT value
Tightening torque
Standard Bolt Tightening Torque
Engine Part Tightening Torque
Trouble diagnosis
Special Service Tools
Removal and installation of engine
Removal
Installation
Inspection
Engine service
Engine Disassembly
Inspection and Correction
Engine Assembly
Engine Assembly (Cont’d)
Precautions
On Board Diagnostic (OBD) System of Engine
Precaution
Preparation
preparation
Special Service Tools
Description
Description
trouble diagnosis
Component Parts Location
ECM Component
Circuit Diagram
ECM Terminal
Trouble Diagnosis
How to Proceed with Trouble Diagnosis
Diagnosis Chart by Symptom
Description
Fail-Safe Function
Table of DTC
Service Tool
Self-Diagnosis Function (Without Service tool)
ECM Input/Output Monitor
ECM Active Test
Basic inspection
Inspection of Idle Speed and Ignition Timing
Throttle Valve Closed Position Learning and Idle Air Volume Learning
Accelerator Pedal Released Position Learning
Fuel Pressure Inspection
Fuel Pressure Release
COMPONENT PARTS INSPECTION
Crankshaft Position Sensor (POS)
Camshaft Position Sensor (PHASE)
Mass Air Flow Sensor
Engine Coolant Temperature Sensor
Throttle Position Sensor 1, 2 (Electric throttle control actuator assembly)
Component Parts Inspection
Accelerator Pedal Position Sensors 1, 2 (Accelerator work unit)
Intake Air Temperature Sensor (Joined with mass air flow sensor)
Stop Lamp Switch
Spark Plug
Ignition Coil
Injector
Fuel Pump
Electric Throttle Control Motor (Electric throttle control actuator assembly)
Heated Oxygen Sensor
Map Sensor (Atmosphere Pressure Sensor)
LPG Injector
LPG Assistance Injector
PTC Heater (Integrated with vaporizer)
pcv gas recirculation devi
System Diagram
Component Parts Inspection
ECM components
Removal and Installation
Lubrication system
Specifications
Adjustment Value
Oil Pressure
Tightening Torque
Trouble Diagnosis
Lubrication Schematic Diagram
Oil Pump
Engine coolant system
Specifications
Adjustment Value
Tightening Torque
Trouble Diagnosis
Cooling System Configuration
Water Pump
Thermostat
Emission control system
ENGINE OUTSIDE DRAWINGS
SYSTEM DIAGRAM
UNIT LAYOUT
LPG FUEL SYSTEM TROUBLE DIAGNOSIS
DISASSEMBLY AND ASSEMBLY OF FUEL SYSTEM
Removal and Installation of Electronic Control Throttle Assembly
Removal and Installation of Gasoline Fuel Injector (Electronic Controlled Gasoline and Combined Use)
LPG device (Specifications for LPG and combined use)
Vaporizer Mechanism and Operation
DISASSEMBLY AND ASSEMBLY OF INJECTOR HOLDER
LPG Fuel Injector
LPG Assist Fuel Injector
LPG Fuel Pressure Sensor
Relief Valve (2 Relief Valves)
DISASSEMBLY AND ASSEMBLY OF VAPORIZER
Tar drain, Removal, Installation, Disassem- bly and Inspection of Vaporizer
Adjustment value
Trouble diagnosis
Starter motor
Specifications
Components
Component Parts Location
Overhaul
Assembly Inspection
ALTERNATOR
Components of Alternator
Disassembly
Inspection
6. Engine Technical Manual: K21, K25 Engine (EN-99789-55101_K21-K25_A08)
Format: PDF, 232 pages
Language: English
Table of Contents:
How to use this manual
Description
Definition of Terms
Definition of Units
Description
Precautions for safety and quality
Reduction of Risk Operation
Correct Operation
Precautions for Radio Equipment Installation
Precautions
Precautions in Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and Replacement
Precautions for Assembly and Installation
Parts Requiring Angle Tightening
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
Tightening torque
Standard Bolt Tightening Torque
Engine Part Tightening Torque
Special Service Tools
Engine outside drawings
Standard and repair limit
Trouble diagnosis
Engine Adjustment
Engine LPG Fuel System
Engine maintenance
Specifications
Tightening Torque
Maintenance Schedule
Oil and Grease, and Capacity
On Board Inspection and Service
Specifications
Tightening torque
Trouble diagnosis
ENGINE INSPECTION AND ADJUSTMENT
Engine Body Related
Ignition and Fuel Systems
SERVICE DATA AND SPECI FICATIONS (SDS)
Electronic Control System Specifications
Precautions
Precautions for Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and Replacement
Precautions for Assembly and Installation
Parts Requiring Angle Tightening
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
Engine outside drawings
Adjustment value
Tightening torque
Standard Bolt Tightening Torque
Engine Part Tightening Torque
Trouble diagnosis
Special Service Tools
Removal and installation of engine
Removal
Installation
Inspection
Engine service
Engine Disassembly
Inspection and Correction
Engine Assembly
Precautions
General precautions for service operations
Preparation
Service Tools
Description
Basic inspection
Inspection of Idle Speed, Ignition Timing, and Air-fuel Ratio
Throttle Valve Closed Position Learning and Idle Air Volume Learning
Accelerator Pedal Released Position Learning
Fuel pressure inspection
Trouble Diagnosis
How to Proceed with Trouble Diagnosis
Diagnosis Chart by Symptom
Component Parts Location
ECM Component
Circuit Diagram
ECM Terminal Layout
ECM Input/Output Signal Specifications
Service Tool (ST)
Self-Diagnosis Function (without ST)
ST Reference Value in Data Monitor
Fail-Safe Function
Power supply and ground system
ECM Input/Output Signal Specifications
Circuit Diagram
Crankshaft position sensor (POS) sys tem
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Camshaft position sen sor (PHASE) system
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Mass air flow sensor system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Engine coolant tempera ture sensor system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Heated oxygen sensor system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Throttle position sensor system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Accelerator pedal position sensor system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Intake air temperature sensor
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
PNP switch system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Stop lamp switch system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Electric load switch system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
CAN communication system
ECM Input/Output Signal Specifications
Circuit Diagram
Ignition system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Fuel injector system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Fuel pump system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Throttle control motor system
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Heated oxygen sensor heater system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
PCV gas recirculation device
System Diagram
Component Parts Inspection
Fuel cut function
Inspection Procedure
Removal and installation of ECM components
Removal and Installation of ECM
Removal and Installation of Crankshaft Position Sensor (POS)
Removal and Installation of Camshaft Position Sensor (PHASE)
Removal and Installation of Mass Air Flow Sensor
Removal and Installation of Engine Coolant Temperature Sensor.
Removal and Installation of Heated Oxygen Sensor (with Heated Oxygen Sensor Heater)
Removal and Installation of Throttle Position Sensor (Electric Throttle Control Actuator Assembly)
Removal and Installation of Accelerator Pedal Position Sensor (Accelerator Pedal Assembly)
Removal and Installation of Intake Air Temperature Sensor (with Mass Air Flow Sensor)
Removal and Installation of Neutral Switch (M/T Model)
Removal and Installation of Ignition Coil (with Power Transistor)
Removal and Installation of Fuel Injector
Removal and Installation of Fuel Pump
Removal and Installation of Throttle Control Motor (Electric Throttle Control Actuator Assembly)
Removal and Installation of LPG Injector Holder
Removal and Installation of LPG Injector Drive Unit
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard, Repair Limit
Lubrication system
Specifications
Adjustment Value
Oil Pressure
Tightening Torque
Trouble Diagnosis
Lubrication Schematic Diagram
Oil Pump
Engine coolant system
Specifications
Adjustment Value
Tightening Torque
Trouble Diagnosis
Cooling System Configuration
Water Pump
Thermostat
Thermostat
Emission control system (only for electronic controlled type)
Unit layout
LPG fuel system trouble diagnosis
Disassembly and assembly of fuel system
Removal and Installation of LPG Injector Drive Unit Connector
Removal and Installation of Electronic Control Throttle Assembly
Removal and Installation of Gasoline Fuel Injector (Electronic Controlled Gasoline and Combined Use)
Injector Holder
Vaporizer mechanism and operation
Primary (Decompression) Room
Description
Adjustment value
Trouble diagnosis
Starter motor
Starter Motor Specifications
Component Parts Location
Overhaul
Assembly Inspection
Alternator
Components of Alternator
Disassembly
Inspection
7. Operate and Maintenance manual (OMM-99710-72110_A04)
Format: PDF, 176 pages
Language: English
8. Wiring Diagram (EL-SMFEA-AF13G-220S)
Format: PDF, 13 pages
Language: English
9. Wiring Diagram (EL-99719-7M110s)
Format: PDF, 7 pages
Language: English
10. Wiring Diagram (EL-99719-7M100s)
Format: PDF, 7 pages
Language: English
This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, repairing engine, operating, maintaining, and troubleshooting for your .
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FG15N (AF34-00011-10120)
FG18N (AF34-00011-10120)
FG20CN (AF34-50011-60120)
FG20N (AF17D-00011-10120, AF35-00011-10120)
FG25N (AF17D-00011-10120, AF35-00011-10120)
FG28N (AF36-00011-10120)
FG30N (AF13F-00011-10120)
FG33N (AF13F-50011-60120)
FG35N (AF13F-50011-60120)
The manual comprises 11 documents, including the Fault Codes List, three Service Manuals, two Engine Technical Manuals, Operate and Maintenance manual, and three Wiring Diagrams
1. Fault Codes List (REF-18-0008M_69904)
Format: PDF, 13 pages
Language: English
2. Service Manual: Mast Supplement (SMMAST-99739-151T0_S07)
Format: PDF, 40 pages
Language: English
Table of Contents:
Mast System
Structure and Function
Triplex (Triple Full Free Panoramic) Mast (5M15D to 5M35D)
Mast Operation
Operation of Triplex Mast
Removal and Installation
Mast and Lift Bracket Assembly
Triplex Mast Removal
Disassembly and Reassembly
Triplex Mast
Disassembly
Reassembly
1.Installing lift bracket rollers
2.Installing mast rollers
3.Installing mast strip
4.Installing second lift cylinders (all mast models)
5.Installing first lift cylinders
6. Connecting chain
7.Installing hydraulic lines
Removal and Installation of Mast Rollers and Strips without
Removing Mast from Truck
Triplex Mast
1.Chain Tension Inspection and Adjustment
2.Checking Chain Elongation
3.Adjusting Clearance between Lift Bracket Roller and Inner Mast (all mast models)
4.Mast Roller Clearance Adjustment
5.Mast Strip Clearance, Inspection and Adjustment (all mast models)
6.Tilt Angle Adjustment (all mast models)
7.Right and Left Lift Cylinder Stroke Inspection and Adjustment (all mast models)
Troubleshooting
Service Data
Tightening Torque for Standard Bolts and Nuts.
3. Service Manual: Mast Supplement (SMMAST-99739-151S0_S06)
Format: PDF, 36 pages
Language: English
Table of Contents:
Mast System
Structure and Function
Simplex (Dual Panoramic) Mast (5V15D to 5V35D)
Mast Operation
Operation of Simplex Mast
Removal and Installation
Mast and Lift Bracket Assembly
Simplex Mast Removal
Disassembly and Reassembly
Simplex Mast
Disassembly
Reassembly
1.Installing lift bracket rollers
2.Installing mast rollers
3.Installing mast strip
4.Installing second lift cylinders (all mast models)
5. Connecting chain (Simplex mast)
6.Installing hydraulic lines
Removal and Installation of MastRollers and Strips without
Removing Mast from Truck
Simplex Mast
1.Chain Tension Inspection and Adjustment (Simplex Mast)
2.Checking Chain Elongation
3.Adjusting Clearance between Lift Bracket Roller and Inner Mast (all mast models)
4.Mast Roller Clearance Adjustment
5.Mast Strip Clearance, Inspection and Adjustment (all mastmodels)
6.Tilt Angle Adjustment (all mast models)
7.Right and Left LiftCylinder Stroke Inspection and Adjustment (all mast models)
Troubleshooting
Service Data
Tightening Torque for Standard Bolts and Nuts .
4. Service Manual: Chassis & Mast (SM-99719-79110_A04)
Format: PDF, 354 pages
Language: English
Table of Contents:
GENERAL INFORMATION
COOLING SYSTEM
ELECTRICAL SYSTEM
CONTROLLERS
POWER TRAIN
POWERSHIFT TRANSMISSION
FRONT AXLE AND
REDUCTION DIFFERENTIAL
REAR AXLE
BRAKE SYSTEM
STEERING SYSTEM
HYDRAULIC SYSTEM
MAST AND FORKS
SERVICE DATA
5. Engine Technical Manual (EN-99789-70110_K21-K25_A0714)
Format: PDF, 214 pages
Language: English
Publication Date: 01 Jul 2014
Table of Contents:
How to use this manual
Description
Definition of Terms
Definition of Units
Description
Precautions for safety and quality
Reduction of Risk Operation
Correct Operation
Precautions for Radio Equipment Installation
Precautions
Precautions in Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and Replacement
Precautions for Assembly and Installation
Parts Requiring Angle Tightening
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
Tightening torque
Standard Bolt Tightening Torque
Engine Part Tightening Torque
Special Service Tools
Engine outside drawings
MAIN SPECIFICATIONS
Standard and repair limit
STAMPED LOCATION OF ENGINE NO.
Trouble diagnosis
Engine Adjustment
Engine LPG Fuel System
Engine maintenance
Specifications
Tightening Torque
Maintenance Schedule
Oil and Grease, and Capacity
On Board Inspection and Service
Specifications
Tightening torque
Trouble diagnosis
ENGINE INSPECTION AND ADJUSTMENT
Engine Body Related
Ignition and Fuel Systems
SERVICE DATA AND SPECIFICATIONS (SDS)
Electronic Control System Specifications
Precautions
Precautions for Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and Replacement
Precautions for Assembly and Installation
Parts Requiring Angle Tightening
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
ENGINE OUTSIDE DRAWINGS
MAIN SPECIFICATIONS
ADJUSTMENT value
Tightening torque
Standard Bolt Tightening Torque
Engine Part Tightening Torque
Trouble diagnosis
Special Service Tools
Removal and installation of engine
Removal
Installation
Inspection
Engine service
Engine Disassembly
Inspection and Correction
Engine Assembly
Engine Assembly (Cont’d)
Precautions
On Board Diagnostic (OBD) System of Engine
Precaution
Preparation
preparation
Special Service Tools
Description
Description
trouble diagnosis
Component Parts Location
ECM Component
Circuit Diagram
ECM Terminal
Trouble Diagnosis
How to Proceed with Trouble Diagnosis
Diagnosis Chart by Symptom
Description
Fail-Safe Function
Table of DTC
Service Tool
Self-Diagnosis Function (Without Service tool)
ECM Input/Output Monitor
ECM Active Test
Basic inspection
Inspection of Idle Speed and Ignition Timing
Throttle Valve Closed Position Learning and Idle Air Volume Learning
Accelerator Pedal Released Position Learning
Fuel Pressure Inspection
Fuel Pressure Release
COMPONENT PARTS INSPECTION
Crankshaft Position Sensor (POS)
Camshaft Position Sensor (PHASE)
Mass Air Flow Sensor
Engine Coolant Temperature Sensor
Throttle Position Sensor 1, 2 (Electric throttle control actuator assembly)
Component Parts Inspection
Accelerator Pedal Position Sensors 1, 2 (Accelerator work unit)
Intake Air Temperature Sensor (Joined with mass air flow sensor)
Stop Lamp Switch
Spark Plug
Ignition Coil
Injector
Fuel Pump
Electric Throttle Control Motor (Electric throttle control actuator assembly)
Heated Oxygen Sensor
Map Sensor (Atmosphere Pressure Sensor)
LPG Injector
LPG Assistance Injector
PTC Heater (Integrated with vaporizer)
pcv gas recirculation devi
System Diagram
Component Parts Inspection
ECM components
Removal and Installation
Lubrication system
Specifications
Adjustment Value
Oil Pressure
Tightening Torque
Trouble Diagnosis
Lubrication Schematic Diagram
Oil Pump
Engine coolant system
Specifications
Adjustment Value
Tightening Torque
Trouble Diagnosis
Cooling System Configuration
Water Pump
Thermostat
Emission control system
ENGINE OUTSIDE DRAWINGS
SYSTEM DIAGRAM
UNIT LAYOUT
LPG FUEL SYSTEM TROUBLE DIAGNOSIS
DISASSEMBLY AND ASSEMBLY OF FUEL SYSTEM
Removal and Installation of Electronic Control Throttle Assembly
Removal and Installation of Gasoline Fuel Injector (Electronic Controlled Gasoline and Combined Use)
LPG device (Specifications for LPG and combined use)
Vaporizer Mechanism and Operation
DISASSEMBLY AND ASSEMBLY OF INJECTOR HOLDER
LPG Fuel Injector
LPG Assist Fuel Injector
LPG Fuel Pressure Sensor
Relief Valve (2 Relief Valves)
DISASSEMBLY AND ASSEMBLY OF VAPORIZER
Tar drain, Removal, Installation, Disassem- bly and Inspection of Vaporizer
Adjustment value
Trouble diagnosis
Starter motor
Specifications
Components
Component Parts Location
Overhaul
Assembly Inspection
ALTERNATOR
Components of Alternator
Disassembly
Inspection
6. Engine Technical Manual: K21, K25 Engine (EN-99789-55101_K21-K25_A08)
Format: PDF, 232 pages
Language: English
Table of Contents:
How to use this manual
Description
Definition of Terms
Definition of Units
Description
Precautions for safety and quality
Reduction of Risk Operation
Correct Operation
Precautions for Radio Equipment Installation
Precautions
Precautions in Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and Replacement
Precautions for Assembly and Installation
Parts Requiring Angle Tightening
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
Tightening torque
Standard Bolt Tightening Torque
Engine Part Tightening Torque
Special Service Tools
Engine outside drawings
Standard and repair limit
Trouble diagnosis
Engine Adjustment
Engine LPG Fuel System
Engine maintenance
Specifications
Tightening Torque
Maintenance Schedule
Oil and Grease, and Capacity
On Board Inspection and Service
Specifications
Tightening torque
Trouble diagnosis
ENGINE INSPECTION AND ADJUSTMENT
Engine Body Related
Ignition and Fuel Systems
SERVICE DATA AND SPECI FICATIONS (SDS)
Electronic Control System Specifications
Precautions
Precautions for Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and Replacement
Precautions for Assembly and Installation
Parts Requiring Angle Tightening
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
Engine outside drawings
Adjustment value
Tightening torque
Standard Bolt Tightening Torque
Engine Part Tightening Torque
Trouble diagnosis
Special Service Tools
Removal and installation of engine
Removal
Installation
Inspection
Engine service
Engine Disassembly
Inspection and Correction
Engine Assembly
Precautions
General precautions for service operations
Preparation
Service Tools
Description
Basic inspection
Inspection of Idle Speed, Ignition Timing, and Air-fuel Ratio
Throttle Valve Closed Position Learning and Idle Air Volume Learning
Accelerator Pedal Released Position Learning
Fuel pressure inspection
Trouble Diagnosis
How to Proceed with Trouble Diagnosis
Diagnosis Chart by Symptom
Component Parts Location
ECM Component
Circuit Diagram
ECM Terminal Layout
ECM Input/Output Signal Specifications
Service Tool (ST)
Self-Diagnosis Function (without ST)
ST Reference Value in Data Monitor
Fail-Safe Function
Power supply and ground system
ECM Input/Output Signal Specifications
Circuit Diagram
Crankshaft position sensor (POS) sys tem
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Camshaft position sen sor (PHASE) system
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Mass air flow sensor system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Engine coolant tempera ture sensor system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Heated oxygen sensor system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Throttle position sensor system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Accelerator pedal position sensor system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Intake air temperature sensor
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
PNP switch system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Stop lamp switch system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Electric load switch system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
CAN communication system
ECM Input/Output Signal Specifications
Circuit Diagram
Ignition system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Fuel injector system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Fuel pump system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Throttle control motor system
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
Heated oxygen sensor heater system
ST Data Monitor Display
ECM Input/Output Signal Specifications
Circuit Diagram
Component Parts Inspection
PCV gas recirculation device
System Diagram
Component Parts Inspection
Fuel cut function
Inspection Procedure
Removal and installation of ECM components
Removal and Installation of ECM
Removal and Installation of Crankshaft Position Sensor (POS)
Removal and Installation of Camshaft Position Sensor (PHASE)
Removal and Installation of Mass Air Flow Sensor
Removal and Installation of Engine Coolant Temperature Sensor.
Removal and Installation of Heated Oxygen Sensor (with Heated Oxygen Sensor Heater)
Removal and Installation of Throttle Position Sensor (Electric Throttle Control Actuator Assembly)
Removal and Installation of Accelerator Pedal Position Sensor (Accelerator Pedal Assembly)
Removal and Installation of Intake Air Temperature Sensor (with Mass Air Flow Sensor)
Removal and Installation of Neutral Switch (M/T Model)
Removal and Installation of Ignition Coil (with Power Transistor)
Removal and Installation of Fuel Injector
Removal and Installation of Fuel Pump
Removal and Installation of Throttle Control Motor (Electric Throttle Control Actuator Assembly)
Removal and Installation of LPG Injector Holder
Removal and Installation of LPG Injector Drive Unit
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard, Repair Limit
Lubrication system
Specifications
Adjustment Value
Oil Pressure
Tightening Torque
Trouble Diagnosis
Lubrication Schematic Diagram
Oil Pump
Engine coolant system
Specifications
Adjustment Value
Tightening Torque
Trouble Diagnosis
Cooling System Configuration
Water Pump
Thermostat
Thermostat
Emission control system (only for electronic controlled type)
Unit layout
LPG fuel system trouble diagnosis
Disassembly and assembly of fuel system
Removal and Installation of LPG Injector Drive Unit Connector
Removal and Installation of Electronic Control Throttle Assembly
Removal and Installation of Gasoline Fuel Injector (Electronic Controlled Gasoline and Combined Use)
Injector Holder
Vaporizer mechanism and operation
Primary (Decompression) Room
Description
Adjustment value
Trouble diagnosis
Starter motor
Starter Motor Specifications
Component Parts Location
Overhaul
Assembly Inspection
Alternator
Components of Alternator
Disassembly
Inspection
7. Operate and Maintenance manual (OMM-99710-72110_A04)
Format: PDF, 176 pages
Language: English
8. Wiring Diagram (EL-SMFEA-AF13G-220S)
Format: PDF, 13 pages
Language: English
9. Wiring Diagram (EL-99719-7M110s)
Format: PDF, 7 pages
Language: English
10. Wiring Diagram (EL-99719-7M100s)
Format: PDF, 7 pages
Language: English
Included
Fault Codes List
1Service Manual
3Engine Technical Manual
2Operate and Maintenance manual
1Wiring Diagram
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