Mitsubishi FG15N, FG18N, FG20CN, FG20N, FG25N, FG30N and FG35N Gasoline Forklift Truck set of Service Manuals download

Illustrated factory set of Service Manuals for Mitsubishi Gasoline Forklift Trucks Models FG15N (CF34A-02001-up), FG18N (CF34A-41001-up), FG20CN (CF34A-61001-up), FG20N (CF17E-01001-up), FG25N (CF17E-53001-up), FG30N (CF13G-02001-up) and FG35N (CF13G-51001-up).

This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, repairing engine, and troubleshooting for your gasoline forklift truck.
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Covered Models:
   FG15N (CF34A-02001-up)
   FG18N (CF34A-41001-up)
   FG20CN (CF34A-61001-up)
   FG20N (CF17E-01001-up)
   FG25N (CF17E-53001-up)
   FG30N (CF13G-02001-up)
   FG35N (CF13G-51001-up)

The manual comprises 8 documents, including the Fault Codes List, four Service Manuals, Engine Technical Manual, and two Wiring Diagrams

1. Fault Codes List (REF-18-0008M_69904)
Format: PDF, 13 pages
Language: English

2. Service Manual: Mast Supplement (SMMAST-99739-151T0_S07)
Format: PDF, 40 pages
Language: English
Table of Contents:
   Mast System
   Structure and Function
   Triplex (Triple Full Free Panoramic) Mast (5M15D to 5M35D)
   Mast Operation
   Operation of Triplex Mast
   Removal and Installation
   Mast and Lift Bracket Assembly
   Triplex Mast Removal
   Disassembly and Reassembly
   Triplex Mast
   Disassembly
   Reassembly
      1.Installing lift bracket rollers
      2.Installing mast rollers
      3.Installing mast strip
      4.Installing second lift cylinders (all mast models)
      5.Installing first lift cylinders
      6. Connecting chain
      7.Installing hydraulic lines
   Removal and Installation of Mast Rollers and Strips without
   Removing Mast from Truck
   Triplex Mast
      1.Chain Tension Inspection and Adjustment
      2.Checking Chain Elongation
      3.Adjusting Clearance between Lift Bracket Roller and Inner Mast (all mast models)
      4.Mast Roller Clearance Adjustment
      5.Mast Strip Clearance, Inspection and Adjustment (all mast models)
      6.Tilt Angle Adjustment (all mast models)
      7.Right and Left Lift Cylinder Stroke Inspection and Adjustment (all mast models)
   Troubleshooting
   Service Data
   Tightening Torque for Standard Bolts and Nuts.

3. Service Manual: Mast Supplement (SMMAST-99739-151S0_S06)
Format: PDF, 36 pages
Language: English
Table of Contents:
   Mast System
   Structure and Function
   Simplex (Dual Panoramic) Mast (5V15D to 5V35D)
   Mast Operation
   Operation of Simplex Mast
   Removal and Installation
   Mast and Lift Bracket Assembly
   Simplex Mast Removal
   Disassembly and Reassembly
   Simplex Mast
   Disassembly
   Reassembly
      1.Installing lift bracket rollers
      2.Installing mast rollers
      3.Installing mast strip
      4.Installing second lift cylinders (all mast models)
      5. Connecting chain (Simplex mast)
      6.Installing hydraulic lines
   Removal and Installation of MastRollers and Strips without
   Removing Mast from Truck
   Simplex Mast
      1.Chain Tension Inspection and Adjustment (Simplex Mast)
      2.Checking Chain Elongation
      3.Adjusting Clearance between Lift Bracket Roller and Inner Mast (all mast models)
      4.Mast Roller Clearance Adjustment
      5.Mast Strip Clearance, Inspection and Adjustment (all mastmodels)
      6.Tilt Angle Adjustment (all mast models)
      7.Right and Left LiftCylinder Stroke Inspection and Adjustment (all mast models)
   Troubleshooting
   Service Data
   Tightening Torque for Standard Bolts and Nuts .

4. Service Manual: Chassis & Mast (SM-99719-5F110_E0915)
Format: PDF, 604 pages
Language: English
Table of Contents:
   FOREWORD
   INDEX
   GENERAL INFORMATION
   COOLING SYSTEM
   ELECTRIC SYSTEM
      Electrical Schematic
   CONTROLLERS
   POWER TRAIN
   POWERSHIFT TRANSMISSION
   FRONT AXLE AND REDUCTION DIFFERENTIAL
   REAR AXLE
   BRAKE SYSTEM
   STEERING SYSTEM
   HYDRAULIC SYSTEM
   MAST AND FORKS
   SERVICE DATA

5. Service Manual (SM-99710-5F100_E1112)
Format: PDF, 604 pages
Language: English
Table of Contents:
   GENERAL INFOMATION
       Truck Models Covered, Serial Number Locations,
       Dimensions, Technical Data
   COOLING SYSTEM
       Fan Belt Removal and Installation, Fan Belt Tension
   ELECTRICAL SYSTEM
       Console Box, Chassis Electrical Devices,
       Battery Maintenance, Electrical Schematic
   CONTROLLERS
       Main Functions of Controller, Input/Output Monitor,
       Error Codes and Troubleshooting
   POWER TRAIN
       Removal and Installation of Power Line
   POWERSHIFT TRANSMISSION
       Torque Converter,
       Singe Speed Powershift Transmission Control Valve,
       Automatic Two-Speed Transmission
   FRONT AXLE AND REDUCTION DIFFERENTIAL
       Front Tire, Front Axle, Reduction, Differential
   REAR AXLE
       Rear Axle, Rear Tire
   BRAKE SYSTEM
       Master Cylinder, Wheel Brake, Brake Booster
   STEERING SYSTEM
       Steering Gear, Power Cylinder, Flow Divider
   HYDRAULIC SYSTEM
       Tank, Pump, Control Valve, Lift and Tilt Cylinders,
       Flow Regulator Valve, Down Safety Valve
   MAST AND FORKS
       Simplex and Duplex Masts, Triplex Mast
   SERVICE DATA
       Maintenance Standard, Maintenance Schedule,
       Periodic Replacement Parts, Lubrication Instruction,
       Special Tool Needed

6. Engine Technical Manual: K21, K25 Engine (EN-99789-55101_K21-K25_A08)
Format: PDF, 232 pages
Language: English
Table of Contents:
   How to use this manual
      Description
      Definition of Terms
      Definition of Units
      Description
   Precautions for safety and quality
      Reduction of Risk Operation
      Correct Operation
      Precautions for Radio Equipment Installation
   Precautions
      Precautions in Draining Engine Coolant
      Precautions for Disconnecting Fuel Piping
      Precautions for Removing and Disassembling
      Precautions for Inspection, Correction, and Replacement
      Precautions for Assembly and Installation
      Parts Requiring Angle Tightening
      Caution for Use of Power Tools
      Precautions for Liquid Gasket Application
   Tightening torque
      Standard Bolt Tightening Torque
      Engine Part Tightening Torque
   Special Service Tools
   Engine outside drawings
   Standard and repair limit
   Trouble diagnosis
      Engine Adjustment
      Engine LPG Fuel System
   Engine maintenance
      Specifications
      Tightening Torque
      Maintenance Schedule
      Oil and Grease, and Capacity
      On Board Inspection and Service
   Specifications
   Tightening torque
   Trouble diagnosis
   ENGINE INSPECTION AND ADJUSTMENT
      Engine Body Related
      Ignition and Fuel Systems
   SERVICE DATA AND SPECI FICATIONS (SDS)
      Electronic Control System Specifications
   Precautions
      Precautions for Draining Engine Coolant
      Precautions for Disconnecting Fuel Piping
      Precautions for Removing and Disassembling
      Precautions for Inspection, Correction, and Replacement
      Precautions for Assembly and Installation
      Parts Requiring Angle Tightening
      Caution for Use of Power Tools
      Precautions for Liquid Gasket Application
   Engine outside drawings
   Adjustment value
   Tightening torque
      Standard Bolt Tightening Torque
      Engine Part Tightening Torque
   Trouble diagnosis
   Special Service Tools
   Removal and installation of engine
      Removal
      Installation
      Inspection
   Engine service
      Engine Disassembly
      Inspection and Correction
      Engine Assembly
   Precautions
      General precautions for service operations
   Preparation
      Service Tools
   Description
   Basic inspection
      Inspection of Idle Speed, Ignition Timing, and Air-fuel Ratio
      Throttle Valve Closed Position Learning and Idle Air Volume Learning
      Accelerator Pedal Released Position Learning
      Fuel pressure inspection
   Trouble Diagnosis
      How to Proceed with Trouble Diagnosis
      Diagnosis Chart by Symptom
      Component Parts Location
      ECM Component
      Circuit Diagram
      ECM Terminal Layout
      ECM Input/Output Signal Specifications
      Service Tool (ST)
      Self-Diagnosis Function (without ST)
      ST Reference Value in Data Monitor
      Fail-Safe Function
   Power supply and ground system
      ECM Input/Output Signal Specifications
      Circuit Diagram
   Crankshaft position sensor (POS) sys tem
      ECM Input/Output Signal Specifications
      Circuit Diagram
      Component Parts Inspection
   Camshaft position sen sor (PHASE) system
      ECM Input/Output Signal Specifications
      Circuit Diagram
      Component Parts Inspection
   Mass air flow sensor system
      ST Data Monitor Display
      ECM Input/Output Signal Specifications
      Circuit Diagram
      Component Parts Inspection
   Engine coolant tempera ture sensor system
      ST Data Monitor Display
      ECM Input/Output Signal Specifications
      Circuit Diagram
      Component Parts Inspection
   Heated oxygen sensor system
      ST Data Monitor Display
      ECM Input/Output Signal Specifications
      Circuit Diagram
   Throttle position sensor system
      ST Data Monitor Display
      ECM Input/Output Signal Specifications
      Circuit Diagram
      Component Parts Inspection
   Accelerator pedal position sensor system
      ST Data Monitor Display
      ECM Input/Output Signal Specifications
      Circuit Diagram
      Component Parts Inspection
   Intake air temperature sensor
      ST Data Monitor Display
      ECM Input/Output Signal Specifications
      Circuit Diagram
      Component Parts Inspection
   PNP switch system
      ST Data Monitor Display
      ECM Input/Output Signal Specifications
      Circuit Diagram
   Stop lamp switch system
      ST Data Monitor Display
      ECM Input/Output Signal Specifications
      Circuit Diagram
      Component Parts Inspection
   Electric load switch system
      ST Data Monitor Display
      ECM Input/Output Signal Specifications
      Circuit Diagram
   CAN communication system
      ECM Input/Output Signal Specifications
      Circuit Diagram
   Ignition system
      ST Data Monitor Display
      ECM Input/Output Signal Specifications
      Circuit Diagram
      Component Parts Inspection
   Fuel injector system
      ST Data Monitor Display
      ECM Input/Output Signal Specifications
      Circuit Diagram
      Component Parts Inspection
   Fuel pump system
      ST Data Monitor Display
      ECM Input/Output Signal Specifications
      Circuit Diagram
      Component Parts Inspection
   Throttle control motor system
      ECM Input/Output Signal Specifications
      Circuit Diagram
      Component Parts Inspection
   Heated oxygen sensor heater system
      ST Data Monitor Display
      ECM Input/Output Signal Specifications
      Circuit Diagram
      Component Parts Inspection
   PCV gas recirculation device
      System Diagram
      Component Parts Inspection
   Fuel cut function
      Inspection Procedure
   Removal and installation of ECM components
      Removal and Installation of ECM
      Removal and Installation of Crankshaft Position Sensor (POS)
      Removal and Installation of Camshaft Position Sensor (PHASE)
      Removal and Installation of Mass Air Flow Sensor
      Removal and Installation of Engine Coolant Temperature Sensor.
      Removal and Installation of Heated Oxygen Sensor (with Heated Oxygen Sensor Heater)
      Removal and Installation of Throttle Position Sensor (Electric Throttle Control Actuator Assembly)
      Removal and Installation of Accelerator Pedal Position Sensor (Accelerator Pedal Assembly)
      Removal and Installation of Intake Air Temperature Sensor (with Mass Air Flow Sensor)
      Removal and Installation of Neutral Switch (M/T Model)
      Removal and Installation of Ignition Coil (with Power Transistor)
      Removal and Installation of Fuel Injector
      Removal and Installation of Fuel Pump
      Removal and Installation of Throttle Control Motor (Electric Throttle Control Actuator Assembly)
      Removal and Installation of LPG Injector Holder
      Removal and Installation of LPG Injector Drive Unit
   SERVICE DATA AND SPECIFICATIONS (SDS)
      Standard, Repair Limit
   Lubrication system
      Specifications
      Adjustment Value
      Oil Pressure
      Tightening Torque
      Trouble Diagnosis
      Lubrication Schematic Diagram
      Oil Pump
   Engine coolant system
      Specifications
      Adjustment Value
      Tightening Torque
      Trouble Diagnosis
      Cooling System Configuration
      Water Pump
      Thermostat
      Thermostat
   Emission control system (only for electronic controlled type)
   Unit layout
   LPG fuel system trouble diagnosis
   Disassembly and assembly of fuel system
      Removal and Installation of LPG Injector Drive Unit Connector
      Removal and Installation of Electronic Control Throttle Assembly
      Removal and Installation of Gasoline Fuel Injector (Electronic Controlled Gasoline and Combined Use)
      Injector Holder
   Vaporizer mechanism and operation
      Primary (Decompression) Room
      Description
   Adjustment value
   Trouble diagnosis
   Starter motor
      Starter Motor Specifications
      Component Parts Location
      Overhaul
      Assembly Inspection
   Alternator
      Components of Alternator
      Disassembly
      Inspection

7. Wiring Diagram (EL-99729-80100s)
Format: PDF, 29 pages
Language: English

8. Wiring Diagram (EL-X0024043-00)
Format: PDF, 1 page
Language: English