Mitsubishi FG15N, FG18N, FG20CN, FG20N, FG25N, FG28N, FG30N, FG33N and FG35CN Gasoline Forklift Truck set of Service Manuals download

Illustrated factory set of Service Manuals for Mitsubishi Gasoline Forklift Trucks Models FG15N (AF34-10121 to 30120), FG18N (AF34-10121 to 30120), FG20CN (AF34-60121 to 80120), FG20N (AF17D-10121 to 30120, AF35-10121 to 99999), FG25N (AF17D-10121 to 30120, AF35-10121 to 99999), FG28N (AF36-10121 to 30120), FG30N (AF13F-10121 to 30120), FG33N (AF13F-60121 to 80120) and FG35CN (AF13F-60121 to 80120).

This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, repairing engine, operating, maintaining, and troubleshooting for your gasoline forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   FG15N (AF34-10121 to 30120)
   FG18N (AF34-10121 to 30120)
   FG20CN (AF34-60121 to 80120)
   FG20N (AF17D-10121 to 30120, AF35-10121 to 99999)
   FG25N (AF17D-10121 to 30120, AF35-10121 to 99999)
   FG28N (AF36-10121 to 30120)
   FG30N (AF13F-10121 to 30120)
   FG33N (AF13F-60121 to 80120)
   FG35CN (AF13F-60121 to 80120)

The manual comprises 11 documents, including the Fault Codes List, three Service Manuals, two Engine Technical Manuals, Operate and Maintenance manual, and four Wiring Diagrams

1. Fault Codes List (REF-18-0008M_69904)
Format: PDF, 13 pages
Language: English

2. Service Manual: Chassis & Mast (SM-99719-M9140_A0714)
Format: PDF, 624 pages
Language: English
Table of Contents:
   COVER
   FOREWORD
      Safety
      Symbols and Abbreviations
      Units
   TABLE OF CONTENTS
   GENERAL INFORMATION
      Model View
      Truck Models Covered
      Serial Number Locations
      Dimensions
      Technical Data
   COOLING SYSTEM
      Specification
      Structure
      Removing Fan Belt
      Installing Fan Belt
      Inspecting and Adjusting Cooling System
   ELECTRICAL SYSTEM
      Electrical Components and Wiring Outline
      Console Box
      Meter Panel
      Main Electrical Components
      Battery and Maintenance
      Wire Color
      Troubleshooting
      Fuel Pressure Sensor Harness
      Wiring Harness Service Parts
      Electrical Wiring Diagram
   CONTROLLER
      Outline
      Main Functions of Controllers
      Service Tool
      Mast Interlock System
      Driving Interlock System
      Seat Belt Warning Light
      Parking Brake Warning Buzzer and Light
      Harness Codes
      Controller Output Details
      Truck Status Display and Troubleshooting
      Common Diagnostic Codes
   POWER TRAIN
      Removing and Installing Engine and Transmission Assembly (For Gasoline engine Trucks)
   POWERSHIFT TRANSMISSION
      Structure
      Removing Transmission
      Installing Transmission
      Disassembling Torque Converter Transmission
      Assembling Torque Converter Transmission
      Disassembling Control Valve
      Assembling Control Valve
      Inspection and Adjustment
      Troubleshooting
      Service Data
   FRONT AXLE AND REDUCTION DIFFERENTIAL
      Structure
      Removing Front Wheels
      Installing Front Wheels
      Removing Front Axle and Reduction Differential
      Installing Front Axle
      Disassembling Front Axle
      Inspection and Repair After Disassembling Front Axle
      Assembling Front Axle
      Disassembling Reduction Differential
      Inspection and Repair After Disassembling Reduction Differential
      Assembling Reduction Differential
      Troubleshooting
      Service Data
   REAR AXLE
      Structure
      Removing Rear Wheels
      Installing Rear Wheels
      Removing Rear Wheels and Rear Axle Assembly
      Installing Rear Wheels
      Disassembling Wheel Hub
      Inspection and Repair After Disassembly
      Assembling Wheel Hub
      Disassembling Knuckle (King Pin)
      Inspection and Repair After Disassembling Knuckle (King Pin)
      Assembling Knuckle (King Pin)
      Removing Steering Cylinder
      Inspection and Repair After Disassembling Steering Cylinder
      Assembling Steering Cylinder
      Disassembling and Assembling Tie Rod
      Assembling Tie Rod
      Troubleshooting
      Service Data
   BRAKE SYSTEM
      Structure of Brake System
      Structure of Wheel Brakes
      Disassembling Master Cylinder
      Inspection and Repair After Disassembling Master Cylinder
      Assembling Master Cylinder
      Disassembling Wheel Brakes
      Inspection After Disassembling Wheel Brakes
      Assembling Wheel Brakes
      Assembling Wheel Cylinder
      Inspection and Repair After Disassembling Wheel Cylinder
      Assembling Wheel Cylinder
      Inspecting and Adjusting Brake System
      Troubleshooting
      Service Data
   STEERING SYSTEM
      Structure and Function
      Disassembling and Assembling Pipes and Hoses
      Disassembling Steering Wheel and Steering Valve
      Installation
      Removing Steering Valve
      Installing Steering Valve
      Disassembling Tilt Lock Lever
      Assembling Tilt Lock Lever
      Disassembling Steering Valve
      Inspection After Disassembly
      Assembling Steering Valve
      Troubleshooting
      Service Data
   HYDRAULIC SYSTEM
      Structure
      Removing Hydraulic Pump
      Installing Hydraulic Pump
      Disassembling Hydraulic Pump
      Inspection and Repair After Disassembling Hydraulic Pump
      Assembling Hydraulic Pump
      Inspection and Adjustment After Assembling Hydraulic Pump
      Removing Lift Cylinder (Simplex Mast)
      Installing Lift Cylinder (Simplex Mast)
      Removing Lift Cylinder (Duplex and Triplex Mast)
      Installing Lift Cylinder (Duplex and Triplex Mast)
      Disassembling Lift Cylinder (First Lift Cylinder for Duplex Mast and Triplex Mast)
      Inspection After Disassembly (First Lift Cylinder for Duplex Mast and Triplex Mast)
      Assembling Lift Cylinder (First Lift Cylinder for Duplex Mast and Triplex Mast)
      Disassembling Lift Cylinder (Second Cylinder for Simplex Mast and Triplex Mast)
      Inspection After Disassembling Lift Cylinder (Second Cylinder for Simplex Mast and Triplex Mast)
      Assembling Lift Cylinder (Second Cylinder for Simplex Mast and Triplex Mast)
      Disassembling Lift Cylinder (Second Lift Cylinder for Duplex Mast)
      Inspection After Disassembling Lift Cylinder (Second Lift Cylinder for Duplex Mast)
      Assembling Lift Cylinder (Second Lift Cylinder for Duplex Mast)
      Removing Tilt Cylinder
      Installing Tilt Cylinder
      Disassembling Tilt Cylinder
      Assembling Tilt Cylinders
      Piping
      Removing Suction Strainer and Return Filter
      Inspecting Suction Strainer and Return Filter
      Installing Suction Strainer and Return Filter
      Hydraulic System Adjustment
      Troubleshooting
      Service Data
      MC Control Valve
      Removing MC Control Valve
      Installing MC Control Valve
      Disassembly Sequence of Valve of Inlet Cover Section
      Disassembly Sequence of Combination Section (Lift Valve)
      Disassembly Sequence of Combination Section (Tilt Valve)
      Disassembly Sequence of End Cover Section (Unloader Valve)
      Inspection and Repair After Disassembling MC Control Valve
      Assembling MC Control Valve
   MAST AND FORKS
      Simplex Mast
      Duplex Mast
      Triplex Mast
   SERVICE DATA
      Maintenance Schedule
      Tightening Torques for Standard Bolts and Nuts
      Periodic Replacement Parts
      Lubrication Instructions
      Special tools
   APPENDIX
      Sulfur Smell from the Exhaust System
      High Speed Cooling (Option)
      Corrugated Square Fin Cove Option
      Information on the Foot Directional Control System (Option)
      Ground Speed Control or Travel Speed Limit Option
      DOT-Lok MPE Installation and Programming
      Propane Fuel Tank Basics
      Heavy Duty Upper Wear Pad Kit
   Back cover
   Rear cover
   Blank Page

3. Service Manual: Mast Supplement (SMMAST-99739-151T0_S07)
Format: PDF, 40 pages
Language: English
Table of Contents:
   Mast System
   Structure and Function
   Triplex (Triple Full Free Panoramic) Mast (5M15D to 5M35D)
   Mast Operation
   Operation of Triplex Mast
   Removal and Installation
   Mast and Lift Bracket Assembly
   Triplex Mast Removal
   Disassembly and Reassembly
   Triplex Mast
   Disassembly
   Reassembly
      1.Installing lift bracket rollers
      2.Installing mast rollers
      3.Installing mast strip
      4.Installing second lift cylinders (all mast models)
      5.Installing first lift cylinders
      6. Connecting chain
      7.Installing hydraulic lines
   Removal and Installation of Mast Rollers and Strips without
   Removing Mast from Truck
   Triplex Mast
      1.Chain Tension Inspection and Adjustment
      2.Checking Chain Elongation
      3.Adjusting Clearance between Lift Bracket Roller and Inner Mast (all mast models)
      4.Mast Roller Clearance Adjustment
      5.Mast Strip Clearance, Inspection and Adjustment (all mast models)
      6.Tilt Angle Adjustment (all mast models)
      7.Right and Left Lift Cylinder Stroke Inspection and Adjustment (all mast models)
   Troubleshooting
   Service Data
   Tightening Torque for Standard Bolts and Nuts.

4. Service Manual: Mast Supplement (SMMAST-99739-151S0_S06)
Format: PDF, 36 pages
Language: English
Table of Contents:
   Mast System
   Structure and Function
   Simplex (Dual Panoramic) Mast (5V15D to 5V35D)
   Mast Operation
   Operation of Simplex Mast
   Removal and Installation
   Mast and Lift Bracket Assembly
   Simplex Mast Removal
   Disassembly and Reassembly
   Simplex Mast
   Disassembly
   Reassembly
      1.Installing lift bracket rollers
      2.Installing mast rollers
      3.Installing mast strip
      4.Installing second lift cylinders (all mast models)
      5. Connecting chain (Simplex mast)
      6.Installing hydraulic lines
   Removal and Installation of MastRollers and Strips without
   Removing Mast from Truck
   Simplex Mast
      1.Chain Tension Inspection and Adjustment (Simplex Mast)
      2.Checking Chain Elongation
      3.Adjusting Clearance between Lift Bracket Roller and Inner Mast (all mast models)
      4.Mast Roller Clearance Adjustment
      5.Mast Strip Clearance, Inspection and Adjustment (all mastmodels)
      6.Tilt Angle Adjustment (all mast models)
      7.Right and Left LiftCylinder Stroke Inspection and Adjustment (all mast models)
   Troubleshooting
   Service Data
   Tightening Torque for Standard Bolts and Nuts .

5. Engine Technical Manual: K21, K25 Gasoline Engine (EN-99789-55200_K21-K25_A07)
Format: PDF, 208 pages
Language: English
Table of Contents:
   How to use this manual
      Description
      Definition of Terms
      Definition of Units
      Description
   Precautions for safety and quality
      Reduction of Risk Operation
      Correct Operation
      Precautions for Radio Equipment Installation
   Precautions
      Precautions in Draining Engine Coolant
      Precautions for Disconnecting Fuel Piping
      Precautions for Removing and Disassembling
      Precautions for Inspection, Correction, and Replacement
      Precautions for Assembly and Installation
      Parts Requiring Angle Tightening
      Caution for Use of Power Tools
      Precautions for Liquid Gasket Application
   Tightening torque
      Standard Bolt Tightening Torque
      Engine Part Tightening Torque
   Special Service Tools
   Engine outside drawings
   MAIN SPECIFICATIONS
   Standard and repair limit
   STAMPED LOCATION OF ENGINE NO.
   Trouble diagnosis
      Engine Adjustment
      Engine LPG Fuel System
   Engine maintenance
      Specifications
      Tightening Torque
      Maintenance Schedule
      Oil and Grease, and Capacity
      On Board Inspection and Service
   Specifications
   Tightening torque
   Trouble diagnosis
   ENGINE INSPECTION AND ADJUSTMENT
      Engine Body Related
      Ignition and Fuel Systems
   SERVICE DATA AND SPECI FICATIONS (SDS)
      Electronic Control System Specifications
   Precautions
      Precautions for Draining Engine Coolant
      Precautions for Disconnecting Fuel Piping
      Precautions for Removing and Disassembling
      Precautions for Inspection, Correction, and Replacement
      Precautions for Assembly and Installation
      Parts Requiring Angle Tightening
      Caution for Use of Power Tools
      Precautions for Liquid Gasket Application
   ENGINE OUTSIDE DRAWINGS
   MAIN SPECIFICATIONS
   ADJUSTMENT value
   Tightening torque
      Standard Bolt Tightening Torque
      Engine Part Tightening Torque
   Trouble diagnosis
   Special Service Tools
   Removal and installation of engine
      Removal
      Installation
      Inspection
   Engine service
      Engine Disassembly
      Inspection and Correction
      Engine Assembly
      Engine Assembly (Cont’d)
   Precautions
      On Board Diagnostic (OBD) System of Engine
      Precaution
   Preparation
   preparation
      Special Service Tools
   Description
      Description
   trouble diagnosis
      Component Parts Location
      ECM Component
      Circuit Diagram
      ECM Terminal
   Trouble Diagnosis
      How to Proceed with Trouble Diagnosis
      Diagnosis Chart by Symptom
      Description
      Fail-Safe Function
      Table of DTC
      Service Tool
      Self-Diagnosis Function (Without Service tool)
      ECM Input/Output Monitor
      ECM Active Test
   Basic inspection
      Inspection of Idle Speed and Ignition Timing
      Throttle Valve Closed Position Learning and Idle Air Volume Learning
      Accelerator Pedal Released Position Learning
      Fuel Pressure Inspection
      Fuel Pressure Release
   COMPONENT PARTS INSPECTION
      Crankshaft Position Sensor (POS)
      Camshaft Position Sensor (PHASE)
      Mass Air Flow Sensor
      Engine Coolant Temperature Sensor
      Throttle Position Sensor 1, 2 (Electric throttle control actuator assembly)
   Component Parts Inspection
      Accelerator Pedal Position Sensors 1, 2 (Accelerator work unit)
      Intake Air Temperature Sensor (Joined with mass air flow sensor)
      Stop Lamp Switch
      Spark Plug
      Ignition Coil
      Injector
      Fuel Pump
      Electric Throttle Control Motor (Electric throttle control actuator assembly)
      Heated Oxygen Sensor
      LPG Injector
      LPG Assistance Injector
      PTC Heater (Integrated with vaporizer)
   pcv gas recirculation devi
      System Diagram
      Component Parts Inspection
   ECM components
      Removal and Installation
   Lubrication system
      Specifications
      Adjustment Value
      Oil Pressure
      Tightening Torque
      Trouble Diagnosis
      Lubrication Schematic Diagram
      Oil Pump
   Engine coolant system
      Specifications
      Adjustment Value
      Tightening Torque
      Trouble Diagnosis
      Cooling System Configuration
      Water Pump
      Thermostat
   Emission control system
   ENGINE OUTSIDE DRAWINGS
   SYSTEM DIAGRAM
   UNIT LAYOUT
   LPG FUEL SYSTEM TROUBLE DIAGNOSIS
   DISASSEMBLY AND ASSEMBLY OF FUEL SYSTEM
      Removal and Installation of Electronic Control Throttle Assembly
      Removal and Installation of Gasoline Fuel Injector (Electronic Controlled Gasoline and Combined Use)
      LPG device (Specifications for LPG and combined use)
      Vaporizer Mechanism and Operation
   DISASSEMBLY AND ASSEMBLY OF INJECTOR HOLDER
      LPG Fuel Injector
      LPG Assist Fuel Injector
      LPG Fuel Pressure Sensor
      Relief Valve (2 Relief Valves)
   DISASSEMBLY AND ASSEMBLY OF VAPORIZER
      Tar drain, Removal and Installation of Vaporizer
   Adjustment value
   Trouble diagnosis
   Starter motor
      Starter Motor Specifications
      Component Parts Location
      Overhaul
      Assembly Inspection
   ALTERNATOR
      Components of Alternator
      Disassembly
      Inspection

6. Engine Technical Manual (EN-99789-70110_K21-K25_A0714)
Format: PDF, 214 pages
Language: English
Publication Date: 01 Jul 2014
Table of Contents:
   How to use this manual
      Description
      Definition of Terms
      Definition of Units
      Description
   Precautions for safety and quality
      Reduction of Risk Operation
      Correct Operation
      Precautions for Radio Equipment Installation
   Precautions
      Precautions in Draining Engine Coolant
      Precautions for Disconnecting Fuel Piping
      Precautions for Removing and Disassembling
      Precautions for Inspection, Correction, and Replacement
      Precautions for Assembly and Installation
      Parts Requiring Angle Tightening
      Caution for Use of Power Tools
      Precautions for Liquid Gasket Application
   Tightening torque
      Standard Bolt Tightening Torque
      Engine Part Tightening Torque
   Special Service Tools
   Engine outside drawings
   MAIN SPECIFICATIONS
   Standard and repair limit
   STAMPED LOCATION OF ENGINE NO.
   Trouble diagnosis
      Engine Adjustment
      Engine LPG Fuel System
   Engine maintenance
      Specifications
      Tightening Torque
      Maintenance Schedule
      Oil and Grease, and Capacity
      On Board Inspection and Service
   Specifications
   Tightening torque
   Trouble diagnosis
   ENGINE INSPECTION AND ADJUSTMENT
      Engine Body Related
      Ignition and Fuel Systems
   SERVICE DATA AND SPECIFICATIONS (SDS)
      Electronic Control System Specifications
   Precautions
      Precautions for Draining Engine Coolant
      Precautions for Disconnecting Fuel Piping
      Precautions for Removing and Disassembling
      Precautions for Inspection, Correction, and Replacement
      Precautions for Assembly and Installation
      Parts Requiring Angle Tightening
      Caution for Use of Power Tools
      Precautions for Liquid Gasket Application
   ENGINE OUTSIDE DRAWINGS
   MAIN SPECIFICATIONS
   ADJUSTMENT value
   Tightening torque
      Standard Bolt Tightening Torque
      Engine Part Tightening Torque
   Trouble diagnosis
   Special Service Tools
   Removal and installation of engine
      Removal
      Installation
      Inspection
   Engine service
      Engine Disassembly
      Inspection and Correction
      Engine Assembly
      Engine Assembly (Cont’d)
   Precautions
      On Board Diagnostic (OBD) System of Engine
      Precaution
   Preparation
   preparation
      Special Service Tools
   Description
      Description
   trouble diagnosis
      Component Parts Location
      ECM Component
      Circuit Diagram
      ECM Terminal
   Trouble Diagnosis
      How to Proceed with Trouble Diagnosis
      Diagnosis Chart by Symptom
      Description
      Fail-Safe Function
      Table of DTC
      Service Tool
      Self-Diagnosis Function (Without Service tool)
      ECM Input/Output Monitor
      ECM Active Test
   Basic inspection
      Inspection of Idle Speed and Ignition Timing
      Throttle Valve Closed Position Learning and Idle Air Volume Learning
      Accelerator Pedal Released Position Learning
      Fuel Pressure Inspection
      Fuel Pressure Release
   COMPONENT PARTS INSPECTION
      Crankshaft Position Sensor (POS)
      Camshaft Position Sensor (PHASE)
      Mass Air Flow Sensor
      Engine Coolant Temperature Sensor
      Throttle Position Sensor 1, 2 (Electric throttle control actuator assembly)
   Component Parts Inspection
      Accelerator Pedal Position Sensors 1, 2 (Accelerator work unit)
      Intake Air Temperature Sensor (Joined with mass air flow sensor)
      Stop Lamp Switch
      Spark Plug
      Ignition Coil
      Injector
      Fuel Pump
      Electric Throttle Control Motor (Electric throttle control actuator assembly)
      Heated Oxygen Sensor
      Map Sensor (Atmosphere Pressure Sensor)
      LPG Injector
      LPG Assistance Injector
      PTC Heater (Integrated with vaporizer)
   pcv gas recirculation devi
      System Diagram
      Component Parts Inspection
   ECM components
      Removal and Installation
   Lubrication system
      Specifications
      Adjustment Value
      Oil Pressure
      Tightening Torque
      Trouble Diagnosis
      Lubrication Schematic Diagram
      Oil Pump
   Engine coolant system
      Specifications
      Adjustment Value
      Tightening Torque
      Trouble Diagnosis
      Cooling System Configuration
      Water Pump
      Thermostat
   Emission control system
   ENGINE OUTSIDE DRAWINGS
   SYSTEM DIAGRAM
   UNIT LAYOUT
   LPG FUEL SYSTEM TROUBLE DIAGNOSIS
   DISASSEMBLY AND ASSEMBLY OF FUEL SYSTEM
      Removal and Installation of Electronic Control Throttle Assembly
      Removal and Installation of Gasoline Fuel Injector (Electronic Controlled Gasoline and Combined Use)
      LPG device (Specifications for LPG and combined use)
      Vaporizer Mechanism and Operation
   DISASSEMBLY AND ASSEMBLY OF INJECTOR HOLDER
      LPG Fuel Injector
      LPG Assist Fuel Injector
      LPG Fuel Pressure Sensor
      Relief Valve (2 Relief Valves)
   DISASSEMBLY AND ASSEMBLY OF VAPORIZER
      Tar drain, Removal, Installation, Disassem- bly and Inspection of Vaporizer
   Adjustment value
   Trouble diagnosis
   Starter motor
      Specifications
      Components
      Component Parts Location
      Overhaul
      Assembly Inspection
   ALTERNATOR
      Components of Alternator
      Disassembly
      Inspection

7. Operate and Maintenance manual (OMM-99710-72130_A0714)
Format: PDF, 173 pages
Language: English
Table of Contents:
   COVER
   FOREWORD
   01_SAFETY RULES FOR FORKLIFT TRUCK OPERATORS
   02_KNOW YOUR FORKLIFT TRUCK
   03_HOW TO AVOID A TIPOVER+ HOW TO SURVIVE ONE
   04_REFUELING
   05_OPERATION
   06_OPERATING TECHNIQUES
   07_STORING THE FORKLIFT TRUCK
   08_TRANSPORTATION HINTS
   09_SPECIAL SITUATIONS
   10_TROUBLESHOOTING
   11_MAINTENANCE
   12_SERVICE DATA
   13_TO THE MITSUBISHI FORKLIFT TRUCK OWNER
   INDEX
   Back cover
   Rear cover

8. Wiring Diagram (EL-SMFEA-AF13G-220S)
Format: PDF, 13 pages
Language: English

9. Wiring Diagram (X0077161-00-PIC001_82104)
Format: PDF, 1 page
Language: English

10. Wiring Diagram (EL-99719-7M110s)
Format: PDF, 7 pages
Language: English

11. Wiring Diagram (EL-99719-7M100s)
Format: PDF, 7 pages
Language: English