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This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, and repairing engine for your gasoline forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FG10N (F25C-05001-up)
FG15N (F25C-55001-up)
FG15ZN (F34-52001-up)
FG18N (F25C-75001-up)
FG18ZN (F34-72001-up)
FG20CN (F34-22001-up)
FG20N (F17D-10001-up)
FG20ZN (F35-10001-up)
FG25N (F17D-60001-up)
FG25ZN (F35-60001-up)
FG30N (F13F-40001-up)
FG35AN (F13F-60001-up)
The manual comprises 6 documents, including the Fault Codes List, four Service Manuals, and Engine Technical Manual
1. Fault Codes List (REF-18-0008M_69904)
Format: PDF, 13 pages
Language: English
2. Service Manual: Mast Supplement (SMMAST-99739-151T0_S07)
Format: PDF, 40 pages
Language: English
Table of Contents:
Mast System
Structure and Function
Triplex (Triple Full Free Panoramic) Mast (5M15D to 5M35D)
Mast Operation
Operation of Triplex Mast
Removal and Installation
Mast and Lift Bracket Assembly
Triplex Mast Removal
Disassembly and Reassembly
Triplex Mast
Disassembly
Reassembly
1.Installing lift bracket rollers
2.Installing mast rollers
3.Installing mast strip
4.Installing second lift cylinders (all mast models)
5.Installing first lift cylinders
6. Connecting chain
7.Installing hydraulic lines
Removal and Installation of Mast Rollers and Strips without
Removing Mast from Truck
Triplex Mast
1.Chain Tension Inspection and Adjustment
2.Checking Chain Elongation
3.Adjusting Clearance between Lift Bracket Roller and Inner Mast (all mast models)
4.Mast Roller Clearance Adjustment
5.Mast Strip Clearance, Inspection and Adjustment (all mast models)
6.Tilt Angle Adjustment (all mast models)
7.Right and Left Lift Cylinder Stroke Inspection and Adjustment (all mast models)
Troubleshooting
Service Data
Tightening Torque for Standard Bolts and Nuts.
3. Service Manual: Mast Supplement (SMMAST-99739-151S0_S06)
Format: PDF, 36 pages
Language: English
Table of Contents:
Mast System
Structure and Function
Simplex (Dual Panoramic) Mast (5V15D to 5V35D)
Mast Operation
Operation of Simplex Mast
Removal and Installation
Mast and Lift Bracket Assembly
Simplex Mast Removal
Disassembly and Reassembly
Simplex Mast
Disassembly
Reassembly
1.Installing lift bracket rollers
2.Installing mast rollers
3.Installing mast strip
4.Installing second lift cylinders (all mast models)
5. Connecting chain (Simplex mast)
6.Installing hydraulic lines
Removal and Installation of MastRollers and Strips without
Removing Mast from Truck
Simplex Mast
1.Chain Tension Inspection and Adjustment (Simplex Mast)
2.Checking Chain Elongation
3.Adjusting Clearance between Lift Bracket Roller and Inner Mast (all mast models)
4.Mast Roller Clearance Adjustment
5.Mast Strip Clearance, Inspection and Adjustment (all mastmodels)
6.Tilt Angle Adjustment (all mast models)
7.Right and Left LiftCylinder Stroke Inspection and Adjustment (all mast models)
Troubleshooting
Service Data
Tightening Torque for Standard Bolts and Nuts .
4. Service Manual: Chassis & Mast (SM-99719-18110_S0710)
Format: PDF, 669 pages
Language: English
5. Service Manual: Chassis & Mast (SM-99719-18100)
Format: PDF, 608 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Truck Models Covered, Serial Number Locations, Dimensions, Technical Data
COOLING SYSTEM
Fan Belt Removal and Installation, Fan Belt Tension
ELECTRICAL SYSTEM
Console Box, Chassis Electrical Devices, Battery Maintenance, Electrical Schematic
CONTROLLERS
Main Functions of Controller, Input/Output Monitor, Error Codes and Troubleshooting
POWER TRAIN
Removal and Installation of Power Line
CLUTCHES
Dry-Type Clutch, Wet-Type Clutch
MANUAL TRANSMISSION
Structure, Removal and Installation of Transmission
POWERSHIFT TRANSMISSION
Torque Converter, Singe Speed Powershift Transmission Control Valve, Automatic Two-Speed Transmission
FRONT AXLE AND REDUCTION DIFFERENTIAL
Front Tire, Front Axle, Reduction, Differential
REAR AXLE
Rear Axle, Rear Tire
BRAKE SYSTEM
Master Cylinder, Wheel Brake, Brake Booster
STEERING SYSTEM
Steering Gear, Power Cylinder, Flow Divider
HYDRAULIC SYSTEM
Tank, Pump, Control Valve,Lift and Tilt Cylinders, Flow Regulator Valve, Down Safety Valve
MAST AND FORKS
Simplex and Duplex Masts, Triplex Mast
SERVICE DATA
Maintenance Standard, Maintenance Schedule, Periodic Replacement Parts,
Lubrication Instruction, Special Tool Needed
6. Engine Technical Manual: K15, K21, K25 Gasoline Egine (EN-99729-13100_K15-K25_1112A)
Format: PDF, 238 pages
Language: English
Table of Contents:
HOW TO USE THIS MANUAL
Description
Definition of Terms
Definition of Units
Description
PRECAUTIONS FOR SAFETY AND QUALITY
Safe Operation
Correct Operation
Precautions for Radio Equipment Installation
PRECAUTIONS
Precautions in Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and
Replacement
Precautions for Assembly and Installation
Parts Requiring Angle Tightening
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
TIGHTENING TORQUE
Standard Bolt Tightening Torque
Engine Part Tightening Torque
SPECIAL SERVICE TOOLS
ENGINE OUTSIDE DRAWINGS
MAIN SPECIFICATIONS
STANDARD AND REPAIR LIMIT
STAMPED LOCATION OF ENGINE NO.
TROUBLE DIAGNOSIS
Engine Adjustment
Engine LPG Fuel System .
This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, and repairing engine for your gasoline forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FG10N (F25C-05001-up)
FG15N (F25C-55001-up)
FG15ZN (F34-52001-up)
FG18N (F25C-75001-up)
FG18ZN (F34-72001-up)
FG20CN (F34-22001-up)
FG20N (F17D-10001-up)
FG20ZN (F35-10001-up)
FG25N (F17D-60001-up)
FG25ZN (F35-60001-up)
FG30N (F13F-40001-up)
FG35AN (F13F-60001-up)
The manual comprises 6 documents, including the Fault Codes List, four Service Manuals, and Engine Technical Manual
1. Fault Codes List (REF-18-0008M_69904)
Format: PDF, 13 pages
Language: English
2. Service Manual: Mast Supplement (SMMAST-99739-151T0_S07)
Format: PDF, 40 pages
Language: English
Table of Contents:
Mast System
Structure and Function
Triplex (Triple Full Free Panoramic) Mast (5M15D to 5M35D)
Mast Operation
Operation of Triplex Mast
Removal and Installation
Mast and Lift Bracket Assembly
Triplex Mast Removal
Disassembly and Reassembly
Triplex Mast
Disassembly
Reassembly
1.Installing lift bracket rollers
2.Installing mast rollers
3.Installing mast strip
4.Installing second lift cylinders (all mast models)
5.Installing first lift cylinders
6. Connecting chain
7.Installing hydraulic lines
Removal and Installation of Mast Rollers and Strips without
Removing Mast from Truck
Triplex Mast
1.Chain Tension Inspection and Adjustment
2.Checking Chain Elongation
3.Adjusting Clearance between Lift Bracket Roller and Inner Mast (all mast models)
4.Mast Roller Clearance Adjustment
5.Mast Strip Clearance, Inspection and Adjustment (all mast models)
6.Tilt Angle Adjustment (all mast models)
7.Right and Left Lift Cylinder Stroke Inspection and Adjustment (all mast models)
Troubleshooting
Service Data
Tightening Torque for Standard Bolts and Nuts.
3. Service Manual: Mast Supplement (SMMAST-99739-151S0_S06)
Format: PDF, 36 pages
Language: English
Table of Contents:
Mast System
Structure and Function
Simplex (Dual Panoramic) Mast (5V15D to 5V35D)
Mast Operation
Operation of Simplex Mast
Removal and Installation
Mast and Lift Bracket Assembly
Simplex Mast Removal
Disassembly and Reassembly
Simplex Mast
Disassembly
Reassembly
1.Installing lift bracket rollers
2.Installing mast rollers
3.Installing mast strip
4.Installing second lift cylinders (all mast models)
5. Connecting chain (Simplex mast)
6.Installing hydraulic lines
Removal and Installation of MastRollers and Strips without
Removing Mast from Truck
Simplex Mast
1.Chain Tension Inspection and Adjustment (Simplex Mast)
2.Checking Chain Elongation
3.Adjusting Clearance between Lift Bracket Roller and Inner Mast (all mast models)
4.Mast Roller Clearance Adjustment
5.Mast Strip Clearance, Inspection and Adjustment (all mastmodels)
6.Tilt Angle Adjustment (all mast models)
7.Right and Left LiftCylinder Stroke Inspection and Adjustment (all mast models)
Troubleshooting
Service Data
Tightening Torque for Standard Bolts and Nuts .
4. Service Manual: Chassis & Mast (SM-99719-18110_S0710)
Format: PDF, 669 pages
Language: English
5. Service Manual: Chassis & Mast (SM-99719-18100)
Format: PDF, 608 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Truck Models Covered, Serial Number Locations, Dimensions, Technical Data
COOLING SYSTEM
Fan Belt Removal and Installation, Fan Belt Tension
ELECTRICAL SYSTEM
Console Box, Chassis Electrical Devices, Battery Maintenance, Electrical Schematic
CONTROLLERS
Main Functions of Controller, Input/Output Monitor, Error Codes and Troubleshooting
POWER TRAIN
Removal and Installation of Power Line
CLUTCHES
Dry-Type Clutch, Wet-Type Clutch
MANUAL TRANSMISSION
Structure, Removal and Installation of Transmission
POWERSHIFT TRANSMISSION
Torque Converter, Singe Speed Powershift Transmission Control Valve, Automatic Two-Speed Transmission
FRONT AXLE AND REDUCTION DIFFERENTIAL
Front Tire, Front Axle, Reduction, Differential
REAR AXLE
Rear Axle, Rear Tire
BRAKE SYSTEM
Master Cylinder, Wheel Brake, Brake Booster
STEERING SYSTEM
Steering Gear, Power Cylinder, Flow Divider
HYDRAULIC SYSTEM
Tank, Pump, Control Valve,Lift and Tilt Cylinders, Flow Regulator Valve, Down Safety Valve
MAST AND FORKS
Simplex and Duplex Masts, Triplex Mast
SERVICE DATA
Maintenance Standard, Maintenance Schedule, Periodic Replacement Parts,
Lubrication Instruction, Special Tool Needed
6. Engine Technical Manual: K15, K21, K25 Gasoline Egine (EN-99729-13100_K15-K25_1112A)
Format: PDF, 238 pages
Language: English
Table of Contents:
HOW TO USE THIS MANUAL
Description
Definition of Terms
Definition of Units
Description
PRECAUTIONS FOR SAFETY AND QUALITY
Safe Operation
Correct Operation
Precautions for Radio Equipment Installation
PRECAUTIONS
Precautions in Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and
Replacement
Precautions for Assembly and Installation
Parts Requiring Angle Tightening
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
TIGHTENING TORQUE
Standard Bolt Tightening Torque
Engine Part Tightening Torque
SPECIAL SERVICE TOOLS
ENGINE OUTSIDE DRAWINGS
MAIN SPECIFICATIONS
STANDARD AND REPAIR LIMIT
STAMPED LOCATION OF ENGINE NO.
TROUBLE DIAGNOSIS
Engine Adjustment
Engine LPG Fuel System .
Included
Fault Codes List
1Service Manual
4Engine Technical Manual
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