
























$20.00
Fault Codes List
1Service Manual
1Engine Technical Manual
1Operate and Maintenance manual
2Illustrated factory set of Service Manuals for Mitsubishi Diesel Forklift Trucks Models FD70NM (AF20D-40011-up).
This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, repairing engine, operating, and maintaining for your diesel forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FD70NM (AF20D-40011-up)
The manual comprises 5 documents, including the Fault Codes List, Service Manual, Engine Technical Manual, and two Operate and Maintenance manuals
1. Fault Codes List (REF-18-0008M_69904)
Format: PDF, 13 pages
Language: English
2. Service Manual: Chassis & Mast, EU+USA (SM-99709-7C100_0314)
Format: PDF, 450 pages
Language: English
Publication Date: 01 Mar 2014
Table of Contents:
GENERAL INFORMATION
Model View
Applicable Truck Models
Serial Number Locations
Dimensions
Specifications
Performance
COOLING SYSTEM
Specifications
Structure
Removing Fan Belt
Inspecting and Adjusting Fan Belt
Installing Fan Belt
Removing Oil Cooler and Radiator
Inspecting Radiator
Troubleshooting
ELECTRICAL SYSTEM
Electrical Components and Wiring Outline
Console Box
Meter Panel
Switch Box
Main Electrical Components
Battery and Maintenance
Wire Color
Troubleshooting
POWER TRAIN
Removal and Installation
Service Data
POWERSHIFT TRANSMISSION
Specifications
Structure
Removal and Installation
Disassembling Torque Converter
Inspecting and Repairing Torque Converter
Assembling Torque Converter
Transmission (2nd Gear)
Inspection and Repair
Assembly
Adjustment
Troubleshooting
Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications
Structure
Removing Front Wheels
Installing Front Wheels
Removing Front Axle and Reduction Differential Assembly
Installing Front Axle and Reduction Differential Assembly
Disassembling and Assembling Front Axle
Inspecting and Repairing Front Axle
Assembling Front Axle
Disassembling Reduction Differential
Inspecting and Repairing Reduction Differential
Assembling Reduction Differential
Troubleshooting
Service Data
REAR AXLE
Specifications
Structure
Removing Rear Wheels
Installing Rear Wheels
Removing Rear Axle
Installing Rear Axle
Disassembling Rear Axle Assembly
Assembling Rear Axle
Disassembling Power Steering Cylinder
Inspecting and Adjusting Power Steering Cylinder
Assembling Power Steering Cylinder
Adjustment
Troubleshooting
Service Data
BRAKE SYSTEM
Specifications
Structure
Disassembly and Assembly
Adjustment and Actuation Test
Troubleshooting
Service Data
STEERING SYSTEM
Structure and Functions
Disassembling and Assembling Pipes and Hoses
Disassembling Steering Wheel and Steering Valve
Installing Steering Wheel and Steering Valve
Removing Steering Valve
Installing Steering Valve
Disassembling Tilt Lock Lever
Assembling Tilt Lock Lever
Disassembling Steering Valve
Assembling Steering Valve
Troubleshooting
Service Data
HYDRAULIC SYSTEM
Specifications
Structure
Removing Gear Pump
Removing Control Valve
Removing Lift Cylinders
Removing Tilt Cylinders
Disassembling Gear Pump
Inspecting and Repairing Gear Pump
Assembling Gear Pump
Disassembling Lift Cylinder
Inspecting and Repairing Lift Cylinder
Assembling Lift Cylinders
Disassembling Tilt Cylinder
Inspecting and Repairing Tilt Cylinder
Assembling Tilt Cylinder
Disassembling Flow Regulator Valve
Inspecting and Repairing Flow Regulator Valve
Assembling Flow Regulator Valve
Disassembling Down Safety Valve
Inspecting Down Safety Valve
Assembling Down Safety Valve
Inspecting and Adjusting Hydraulic System
Tests
Troubleshooting
Service Data
MAST AND FORKS
Simplex Mast
Triplex Mast
SIDE SHIFTER
Applicable Attachment Type
Specifications
Structure
Removing Side Shifter
Installing Side Shifter
Disassembling Side Shifter Assembly
Inspecting and Repairing Side Shifter Assembly
Assembling Side Shifter Assembly
Disassembling Side Shifter Cylinder
Inspecting and Repairing Side Shifter Cylinder
Assembling Side Shifter Cylinder
Inspecting and Adjusting Side Shifter Cylinder
Troubleshooting
Service Data
SERVICE DATA
Maintenance Schedule
Tightening Torques for Standard Bolts and Nuts
Periodic Replacement Parts
Lubrication Schedule
Weight of Major Devices
Special Tools
HOW TO READ CIRCUIT DIAGRAMS
Description of Circuit Diagrams
How to Read Circuit Diagrams
How to Read Connector Diagrams
Abbreviation
CIRCUIT DIAGRAM
Back cover
Rear cover
3. Engine Technical Manual: S6S-T (EN-99709-7B100_0214)
Format: PDF, 192 pages
Language: English
Table of Contents:
GENERAL
External View
Outline of Systems
Engine Serial Number
Specifications
SERVICE DATA
Maintenance Service Data
Tightening Torque Table
SERVICE TOOL
SPECIAL TOOL
OVERHAUL INSTRUCTIONS
Determining Overhaul Timing
Compression Pressure - Measure
DISASSEMBLY OF BASIC ENGINE
Cylinder Head and Valve Mechanism - Disassemble and Inspect
Rear Mechanism - Disassemble and Inspect
Front Mechanism - Disassemble and Inspect
Piston, Connecting Rod, Crankshaft, and Crankcase - Disassemble and Inspect
INSPECTION AND REPAIR OF BASIC ENGINE
Cylinder Head and Valve Mechanism - Inspect and Repair
Rear Mechanism - Inspect and Repair
Front Mechanism - Inspect and Repair
Piston and Connecting Rod - Inspect and Repair
Crankcase and Crankshaft - Inspect and Repair
ASSEMBLY OF BASIC ENGINE
Piston, Connecting Rod, Crankshaft and Crankcase - Assemble
Front Mechanism - Assemble
Rear Mechanism - Assemble
Cylinder Head and Valve Mechanism - Assemble
FUEL SYSTEM
Environmental Condition to Disassemble and Assemble the Fuel System
Fuel System - Remove
Fuel System - Remove and Inspect
Fuel System - Disassemble, Inspect, and Assemble
Fuel System - Install
LUBRICATION SYSTEM
Lubrication System - Remove and Inspect
Lubrication System - Disassemble, Inspect, and Assemble
Lubrication System - Install
COOLING SYSTEM
Cooling System - Remove and Inspect
Cooling System - Disassemble, Inspect, and Assemble
Cooling System - Install
INLET AND EXHAUST SYSTEMS
Inlet and Exhaust Systems - Remove and Inspect
Inlet and Exhaust Systems - Disassemble, Inspect, and Assemble
Inlet and Exhaust Systems - Install
ELECTRICAL SYSTEM
Electrical System - Remove and Inspect
Electrical System - Disassemble, Inspect and Assemble
Electrical System - Install
ADJUSTMENT AND OPERATION
Engine - Adjust
Break-In Operation
Performance Test
Back cover
Rear cover
4. Operate and Maintenance manual: Asia, Europe (OMM-99700-17110_1115)
Format: PDF, 102 pages
Language: English
Publication Date: 01 Nov 2015
Table of Contents:
FOREWORD
TABLE OF CONTENTS
KNOW YOUR FORKLIFT TRUCK
HOW TO AVOID A TIPOVER / HOW TO SURVIVE ONE
REFUELING
OPERATION
OPERATING TECHNIQUES
STORING THE FORKLIFT TRUCK
TRANSPORTATION HINTS
SPECIAL SITUATIONS
TROUBLESHOOTING
SERVICE DATA
TO THE MITSUBISHI FORKLIFT TRUCK OWNER
5. Operate and Maintenance manual: USA (OMM-99700-7A100_14)
Format: PDF, 181 pages
Language: English
Publication Date: 01 Mar 2014
Table of Contents:
SAFETY RULES FOR FORKLIFT TRUCK OPERATORS
General
Location of Decals and Plates
Description of Danger, Warning, and Caution Decals
Safety Rules
Operating Precautions
Working Precautions
KNOW YOUR FORKLIFT TRUCK
Serial Number and Capacity Plate
Electrical Components
Model View
Driving Switches and Controls
Meter Panel
Switch Box
Integrated Presence System
Operating Controls
Operator Seat
Seat Belt
Fork Locking Pins
Drawbar Pin
Assist Grips and Foot Step
Engine Hood
Hydraulic Tank Oil Filler Hole
Fuel Filler
HOW TO AVOID A TIPOVER / HOW TO SURVIVE ONE
Know What Forklift Truck Stability Is
Center of Gravity (CG)
Stability and Center of Gravity (Top View)
Forklift Truck Stability Base
Capacity (Weight and Load Center)
Capacity Plate
Do’s and Dont’s to Avoid Tipover
How to Survive in a Tipover
REFUELING
Diesel Engine Equipped
OPERATION
New Forklift Truck Break-in
Before Starting Engine
Starting Engine
Engine Won't Start
After Starting Engine
Before Moving Forklift Truck
Forklift Truck Operation
Stopping Forklift Truck
Parking Forklift Truck (After Stopping)
OPERATING TECHNIQUES
Stacking Methods
Handling Loads Safely
Before Operating the Forklift Truck
Blinking of the Mast Interlock Indicator Icon
Lifting the Load
Traveling With the Load
Unloading
Working on Grades
Starting on a Grade (Engine Stalls on a Grade)
STORING THE FORKLIFT TRUCK
End of Each Shift Storage
Long Term Storage
TRANSPORTATION HINTS
Forklift Truck Loading and Shipping
Forklift Truck Lifting and Tie Down Information
SPECIAL SITUATIONS
Care in Cold Weather
Care in Hot Weather
Severe Dust or Lint Conditions
TROUBLESHOOTING
Stalled Engine
If a Tire Blew Out
Starting With Jumper Cables
If Lights Won't Glow
If the Water Temperature Warning Icon Glows
If the Forklift Truck Won’t Change Direction
If the Forklift Truck Won’t Move
If the Mast Stops Moving
MAINTENANCE
General
Inspection Precautions
Maintenance Schedule
Every 10 Service Hours or Daily (Prestart), Whichever Comes First
Every 50 Service Hours or Weekly, Whichever Comes First
One Month After Delivery of a New Forklift Truck
Every 500 Service Hours or 3 Months, Whichever Comes First
Every 1000 Service Hours or 6 Months, Whichever Comes First
Every 2000 Service Hours or 12 Months, Whichever Comes First
Lubrication Chart
Parts to be Replaced Periodically
SERVICE DATA
Fuel Information
Coolant Information
Recommended Fuels and Oils
Specifications (Standard Models)
Refill Capacities
Capacities and Forklift Truck Weight (Standard Models)
TO THE MITSUBISHI FORKLIFT TRUCK OWNER
The Importance of Genuine Parts
Proper Disposal of Your Forklift Truck
Instructions for Ordering Parts
Service Registration
Transfer of Ownership Report for Mitsubishi Forklift Trucks Customers Only
INDEX
Back cover
Rear cover
This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, repairing engine, operating, and maintaining for your diesel forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FD70NM (AF20D-40011-up)
The manual comprises 5 documents, including the Fault Codes List, Service Manual, Engine Technical Manual, and two Operate and Maintenance manuals
1. Fault Codes List (REF-18-0008M_69904)
Format: PDF, 13 pages
Language: English
2. Service Manual: Chassis & Mast, EU+USA (SM-99709-7C100_0314)
Format: PDF, 450 pages
Language: English
Publication Date: 01 Mar 2014
Table of Contents:
GENERAL INFORMATION
Model View
Applicable Truck Models
Serial Number Locations
Dimensions
Specifications
Performance
COOLING SYSTEM
Specifications
Structure
Removing Fan Belt
Inspecting and Adjusting Fan Belt
Installing Fan Belt
Removing Oil Cooler and Radiator
Inspecting Radiator
Troubleshooting
ELECTRICAL SYSTEM
Electrical Components and Wiring Outline
Console Box
Meter Panel
Switch Box
Main Electrical Components
Battery and Maintenance
Wire Color
Troubleshooting
POWER TRAIN
Removal and Installation
Service Data
POWERSHIFT TRANSMISSION
Specifications
Structure
Removal and Installation
Disassembling Torque Converter
Inspecting and Repairing Torque Converter
Assembling Torque Converter
Transmission (2nd Gear)
Inspection and Repair
Assembly
Adjustment
Troubleshooting
Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications
Structure
Removing Front Wheels
Installing Front Wheels
Removing Front Axle and Reduction Differential Assembly
Installing Front Axle and Reduction Differential Assembly
Disassembling and Assembling Front Axle
Inspecting and Repairing Front Axle
Assembling Front Axle
Disassembling Reduction Differential
Inspecting and Repairing Reduction Differential
Assembling Reduction Differential
Troubleshooting
Service Data
REAR AXLE
Specifications
Structure
Removing Rear Wheels
Installing Rear Wheels
Removing Rear Axle
Installing Rear Axle
Disassembling Rear Axle Assembly
Assembling Rear Axle
Disassembling Power Steering Cylinder
Inspecting and Adjusting Power Steering Cylinder
Assembling Power Steering Cylinder
Adjustment
Troubleshooting
Service Data
BRAKE SYSTEM
Specifications
Structure
Disassembly and Assembly
Adjustment and Actuation Test
Troubleshooting
Service Data
STEERING SYSTEM
Structure and Functions
Disassembling and Assembling Pipes and Hoses
Disassembling Steering Wheel and Steering Valve
Installing Steering Wheel and Steering Valve
Removing Steering Valve
Installing Steering Valve
Disassembling Tilt Lock Lever
Assembling Tilt Lock Lever
Disassembling Steering Valve
Assembling Steering Valve
Troubleshooting
Service Data
HYDRAULIC SYSTEM
Specifications
Structure
Removing Gear Pump
Removing Control Valve
Removing Lift Cylinders
Removing Tilt Cylinders
Disassembling Gear Pump
Inspecting and Repairing Gear Pump
Assembling Gear Pump
Disassembling Lift Cylinder
Inspecting and Repairing Lift Cylinder
Assembling Lift Cylinders
Disassembling Tilt Cylinder
Inspecting and Repairing Tilt Cylinder
Assembling Tilt Cylinder
Disassembling Flow Regulator Valve
Inspecting and Repairing Flow Regulator Valve
Assembling Flow Regulator Valve
Disassembling Down Safety Valve
Inspecting Down Safety Valve
Assembling Down Safety Valve
Inspecting and Adjusting Hydraulic System
Tests
Troubleshooting
Service Data
MAST AND FORKS
Simplex Mast
Triplex Mast
SIDE SHIFTER
Applicable Attachment Type
Specifications
Structure
Removing Side Shifter
Installing Side Shifter
Disassembling Side Shifter Assembly
Inspecting and Repairing Side Shifter Assembly
Assembling Side Shifter Assembly
Disassembling Side Shifter Cylinder
Inspecting and Repairing Side Shifter Cylinder
Assembling Side Shifter Cylinder
Inspecting and Adjusting Side Shifter Cylinder
Troubleshooting
Service Data
SERVICE DATA
Maintenance Schedule
Tightening Torques for Standard Bolts and Nuts
Periodic Replacement Parts
Lubrication Schedule
Weight of Major Devices
Special Tools
HOW TO READ CIRCUIT DIAGRAMS
Description of Circuit Diagrams
How to Read Circuit Diagrams
How to Read Connector Diagrams
Abbreviation
CIRCUIT DIAGRAM
Back cover
Rear cover
3. Engine Technical Manual: S6S-T (EN-99709-7B100_0214)
Format: PDF, 192 pages
Language: English
Table of Contents:
GENERAL
External View
Outline of Systems
Engine Serial Number
Specifications
SERVICE DATA
Maintenance Service Data
Tightening Torque Table
SERVICE TOOL
SPECIAL TOOL
OVERHAUL INSTRUCTIONS
Determining Overhaul Timing
Compression Pressure - Measure
DISASSEMBLY OF BASIC ENGINE
Cylinder Head and Valve Mechanism - Disassemble and Inspect
Rear Mechanism - Disassemble and Inspect
Front Mechanism - Disassemble and Inspect
Piston, Connecting Rod, Crankshaft, and Crankcase - Disassemble and Inspect
INSPECTION AND REPAIR OF BASIC ENGINE
Cylinder Head and Valve Mechanism - Inspect and Repair
Rear Mechanism - Inspect and Repair
Front Mechanism - Inspect and Repair
Piston and Connecting Rod - Inspect and Repair
Crankcase and Crankshaft - Inspect and Repair
ASSEMBLY OF BASIC ENGINE
Piston, Connecting Rod, Crankshaft and Crankcase - Assemble
Front Mechanism - Assemble
Rear Mechanism - Assemble
Cylinder Head and Valve Mechanism - Assemble
FUEL SYSTEM
Environmental Condition to Disassemble and Assemble the Fuel System
Fuel System - Remove
Fuel System - Remove and Inspect
Fuel System - Disassemble, Inspect, and Assemble
Fuel System - Install
LUBRICATION SYSTEM
Lubrication System - Remove and Inspect
Lubrication System - Disassemble, Inspect, and Assemble
Lubrication System - Install
COOLING SYSTEM
Cooling System - Remove and Inspect
Cooling System - Disassemble, Inspect, and Assemble
Cooling System - Install
INLET AND EXHAUST SYSTEMS
Inlet and Exhaust Systems - Remove and Inspect
Inlet and Exhaust Systems - Disassemble, Inspect, and Assemble
Inlet and Exhaust Systems - Install
ELECTRICAL SYSTEM
Electrical System - Remove and Inspect
Electrical System - Disassemble, Inspect and Assemble
Electrical System - Install
ADJUSTMENT AND OPERATION
Engine - Adjust
Break-In Operation
Performance Test
Back cover
Rear cover
4. Operate and Maintenance manual: Asia, Europe (OMM-99700-17110_1115)
Format: PDF, 102 pages
Language: English
Publication Date: 01 Nov 2015
Table of Contents:
FOREWORD
TABLE OF CONTENTS
KNOW YOUR FORKLIFT TRUCK
HOW TO AVOID A TIPOVER / HOW TO SURVIVE ONE
REFUELING
OPERATION
OPERATING TECHNIQUES
STORING THE FORKLIFT TRUCK
TRANSPORTATION HINTS
SPECIAL SITUATIONS
TROUBLESHOOTING
SERVICE DATA
TO THE MITSUBISHI FORKLIFT TRUCK OWNER
5. Operate and Maintenance manual: USA (OMM-99700-7A100_14)
Format: PDF, 181 pages
Language: English
Publication Date: 01 Mar 2014
Table of Contents:
SAFETY RULES FOR FORKLIFT TRUCK OPERATORS
General
Location of Decals and Plates
Description of Danger, Warning, and Caution Decals
Safety Rules
Operating Precautions
Working Precautions
KNOW YOUR FORKLIFT TRUCK
Serial Number and Capacity Plate
Electrical Components
Model View
Driving Switches and Controls
Meter Panel
Switch Box
Integrated Presence System
Operating Controls
Operator Seat
Seat Belt
Fork Locking Pins
Drawbar Pin
Assist Grips and Foot Step
Engine Hood
Hydraulic Tank Oil Filler Hole
Fuel Filler
HOW TO AVOID A TIPOVER / HOW TO SURVIVE ONE
Know What Forklift Truck Stability Is
Center of Gravity (CG)
Stability and Center of Gravity (Top View)
Forklift Truck Stability Base
Capacity (Weight and Load Center)
Capacity Plate
Do’s and Dont’s to Avoid Tipover
How to Survive in a Tipover
REFUELING
Diesel Engine Equipped
OPERATION
New Forklift Truck Break-in
Before Starting Engine
Starting Engine
Engine Won't Start
After Starting Engine
Before Moving Forklift Truck
Forklift Truck Operation
Stopping Forklift Truck
Parking Forklift Truck (After Stopping)
OPERATING TECHNIQUES
Stacking Methods
Handling Loads Safely
Before Operating the Forklift Truck
Blinking of the Mast Interlock Indicator Icon
Lifting the Load
Traveling With the Load
Unloading
Working on Grades
Starting on a Grade (Engine Stalls on a Grade)
STORING THE FORKLIFT TRUCK
End of Each Shift Storage
Long Term Storage
TRANSPORTATION HINTS
Forklift Truck Loading and Shipping
Forklift Truck Lifting and Tie Down Information
SPECIAL SITUATIONS
Care in Cold Weather
Care in Hot Weather
Severe Dust or Lint Conditions
TROUBLESHOOTING
Stalled Engine
If a Tire Blew Out
Starting With Jumper Cables
If Lights Won't Glow
If the Water Temperature Warning Icon Glows
If the Forklift Truck Won’t Change Direction
If the Forklift Truck Won’t Move
If the Mast Stops Moving
MAINTENANCE
General
Inspection Precautions
Maintenance Schedule
Every 10 Service Hours or Daily (Prestart), Whichever Comes First
Every 50 Service Hours or Weekly, Whichever Comes First
One Month After Delivery of a New Forklift Truck
Every 500 Service Hours or 3 Months, Whichever Comes First
Every 1000 Service Hours or 6 Months, Whichever Comes First
Every 2000 Service Hours or 12 Months, Whichever Comes First
Lubrication Chart
Parts to be Replaced Periodically
SERVICE DATA
Fuel Information
Coolant Information
Recommended Fuels and Oils
Specifications (Standard Models)
Refill Capacities
Capacities and Forklift Truck Weight (Standard Models)
TO THE MITSUBISHI FORKLIFT TRUCK OWNER
The Importance of Genuine Parts
Proper Disposal of Your Forklift Truck
Instructions for Ordering Parts
Service Registration
Transfer of Ownership Report for Mitsubishi Forklift Trucks Customers Only
INDEX
Back cover
Rear cover
Included
Fault Codes List
1Service Manual
1Engine Technical Manual
1Operate and Maintenance manual
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