





















Illustrated factory set of Service Manuals for Mitsubishi Diesel Forklift Trucks Models FD20NM (AF18D-00012-49999), FD25NM (AF18D-00012-49999), FD28NM (AF37A-00012-49999), FD30NM (AF14F-00012-49999), FD33NM (AF14F-50012-99999) and FD35NM (AF14F-50012-99999).
This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, and repairing engine for your diesel forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FD20NM (AF18D-00012-49999)
FD25NM (AF18D-00012-49999)
FD28NM (AF37A-00012-49999)
FD30NM (AF14F-00012-49999)
FD33NM (AF14F-50012-99999)
FD35NM (AF14F-50012-99999)
The manual comprises 4 documents, including the Fault Codes List, two Service Manuals, and Engine Technical Manual
1. Fault Codes List (REF-18-0008M_69904)
Format: PDF, 13 pages
Language: English
2. Service Manual: 35DV/45DV/55DV-MQ Mast (SM-LTI-263920-Mast)
Format: PDF, 48 pages
Language: English
3. Service Manual (SM-99729-70100_A17)
Format: PDF, 710 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Model View
Truck Models Covered
Serial Number Locations
Dimensions
Technical Data
Performance
COOLING SYSTEM
Specifications
Removal and Installation
Inspection and Adjustment
ELECTRICAL SYSTEM
Chassis Electrical Components and Wiring Outline
Console Box
Main Electrical Components
Battery Maintenance
Meter Panel
Wire Color
Troubleshooting
CONTROLLERS
Outline
Main Functions
Service Tool Functions
Mast Interlock System
Driving Interlock System
Seat Belt Warning Icon
Parking Brake Warning Alarm and Icon
Harness Codes
Truck Status Display and Troubleshooting
POWER TRAIN
Removal and Installation (MC Models)
Removal and Installation (FC Models)
POWERSHIFT TRANSMISSION
Structure and Functions
Removal and Installation
Outline
Powershift Transmission, Disassembly
Powershift Transmission, Assembly
Control Valve, Disassembly
Control Valve, Assembly
Inspection and Adjustment
Troubleshooting
Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Structure
Removal and Installation
Disassembly and Assembly
Troubleshooting
Service Data
REAR AXLE
Structure and Functions
Removal and Installation
Disassembly and Assembly
BRAKE SYSTEM
Structure
Disassembly and Assembly
Inspection and Adjustment
Troubleshooting
Service Data
STEERING SYSTEM
Structure and Functions
Disassembly and Assembly
Steering Valve
Troubleshooting
Service Data
HYDRAULIC SYSTEM
Structure and Functions
Disassembly and Reassembly
Inspection and Adjustment
Troubleshooting
Service Data
MC Control Valve
FC Control Valve
MAST AND FORKS
Simplex Mast
Structure and Functions
Removal and Installation
Disassembly and Assembly
Removal and Installation of Mast Rollers and Strips without Removing Mast from Truck
Inspection and Adjustment
Troubleshooting
Service Data
Duplex Mast
Structure and Functions
Removal and Installation
Disassembly and Assembly
Removal and Installation of Mast Rollers and Strips without Removing Mast from Truck
Inspection and Adjustment
Troubleshooting
Service Data
Triplex Mast
Structure and Functions
Removal and Installation
Disassembly and Assembly
Removal and Installation of Mast Rollers and Strips without Removing Mast from Truck
Inspection and Adjustment
Troubleshooting
Service Data
SERVICE DATA
Maintenance Schedule
Maintenance Note
Tightening Torque for Standard Bolts and Nuts
Periodic Replacement Parts
Lubrication Instructions
Special Service Tools
LIFT LINK TELEMATICS CONTROL UNIT
LIFT LINK TELEMATICS CONTROL UNIT
HOW TO READ CIRCUIT DIAGRAMS
Description of circuit diagrams
HOW TO READ CIRCUIT DIAGRAMS
HOW TO READ CONNECTOR DIAGRAMS
ABBREVIATION
CIRCUIT DIAGRAM
Circuit Diagram for D04EG Engine Model
Circuit Diagram for K21/K25, K21/25E, and S4S Engine Models
Blank Page
4. Engine Technical Manual (EN-99729-77120_S4S)
Format: PDF, 188 pages
Language: English
Table of Contents:
INTRODUCTION
How to use this manual
Safety Cautions
GENERAL CONTENTS
GENERAL
External view
System flow diagrams
Engine serial number location
Main specifications
Tips on disassembling and reassembling
SERVICE DATA
Maintenance service data
Tightening torque table
SERVICE TOOLS
Special tool
DETERMINATION OF OVERHAUL
Determining overhaul timing
Testing compression pressure
DISASSEMBLY OF BASIC ENGINE
Disassembling and inspecting cylinder head and valve mechanism
Disassembling and inspecting flywheel
Disassembling and inspecting damper, gear case, timing gear and camshaft
Disassembling and inspecting piston, connecting rod, crankshaft and crankcase
INSPECTION AND REPAIR OF BASIC ENGINE
Inspecting and repairing cylinder head and valve mechanism
Inspecting and repairing flywheel
Inspecting and repairing timing gear and camshaft
Inspecting and repairing piston, connecting rod, crankshaft and crankcase
REASSEMBLY OF BASIC ENGINE
Reassembling piston, connecting rod, crankshaft and crankcase
Reassembling timing gear and camshaft
Reassembling flywheel
Reassembling cylinder head and valve mechanism
FUEL SYSTEM
Removing fuel system
Disassembling, inspecting and reassembling fuel system
Installing fuel system
LUBRICATION SYSTEM
Removing lubrication system
Disassembling, inspecting and reassembling lubrication system
Installing lubrication system
COOLING SYSTEM
Removing cooling system
Disassembling, inspecting and reassembling cooling system
Installing cooling system
INLET AND EXHAUST SYSTEMS
Removing turbocharger, inlet and exhaust system
Disassembling, inspecting and reassembling inlet and exhaust systems
Installing inlet and exhaust systems
ELECTRICAL SYSTEM
Removing electrical system
Disassembling, inspecting and reassembling electrical system
Installing electrical system
ADJUSTMENT AND OPERATION
Adjusting engine
Break-in operation
Performance test (JIS standard)
This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, and repairing engine for your diesel forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FD20NM (AF18D-00012-49999)
FD25NM (AF18D-00012-49999)
FD28NM (AF37A-00012-49999)
FD30NM (AF14F-00012-49999)
FD33NM (AF14F-50012-99999)
FD35NM (AF14F-50012-99999)
The manual comprises 4 documents, including the Fault Codes List, two Service Manuals, and Engine Technical Manual
1. Fault Codes List (REF-18-0008M_69904)
Format: PDF, 13 pages
Language: English
2. Service Manual: 35DV/45DV/55DV-MQ Mast (SM-LTI-263920-Mast)
Format: PDF, 48 pages
Language: English
3. Service Manual (SM-99729-70100_A17)
Format: PDF, 710 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Model View
Truck Models Covered
Serial Number Locations
Dimensions
Technical Data
Performance
COOLING SYSTEM
Specifications
Removal and Installation
Inspection and Adjustment
ELECTRICAL SYSTEM
Chassis Electrical Components and Wiring Outline
Console Box
Main Electrical Components
Battery Maintenance
Meter Panel
Wire Color
Troubleshooting
CONTROLLERS
Outline
Main Functions
Service Tool Functions
Mast Interlock System
Driving Interlock System
Seat Belt Warning Icon
Parking Brake Warning Alarm and Icon
Harness Codes
Truck Status Display and Troubleshooting
POWER TRAIN
Removal and Installation (MC Models)
Removal and Installation (FC Models)
POWERSHIFT TRANSMISSION
Structure and Functions
Removal and Installation
Outline
Powershift Transmission, Disassembly
Powershift Transmission, Assembly
Control Valve, Disassembly
Control Valve, Assembly
Inspection and Adjustment
Troubleshooting
Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Structure
Removal and Installation
Disassembly and Assembly
Troubleshooting
Service Data
REAR AXLE
Structure and Functions
Removal and Installation
Disassembly and Assembly
BRAKE SYSTEM
Structure
Disassembly and Assembly
Inspection and Adjustment
Troubleshooting
Service Data
STEERING SYSTEM
Structure and Functions
Disassembly and Assembly
Steering Valve
Troubleshooting
Service Data
HYDRAULIC SYSTEM
Structure and Functions
Disassembly and Reassembly
Inspection and Adjustment
Troubleshooting
Service Data
MC Control Valve
FC Control Valve
MAST AND FORKS
Simplex Mast
Structure and Functions
Removal and Installation
Disassembly and Assembly
Removal and Installation of Mast Rollers and Strips without Removing Mast from Truck
Inspection and Adjustment
Troubleshooting
Service Data
Duplex Mast
Structure and Functions
Removal and Installation
Disassembly and Assembly
Removal and Installation of Mast Rollers and Strips without Removing Mast from Truck
Inspection and Adjustment
Troubleshooting
Service Data
Triplex Mast
Structure and Functions
Removal and Installation
Disassembly and Assembly
Removal and Installation of Mast Rollers and Strips without Removing Mast from Truck
Inspection and Adjustment
Troubleshooting
Service Data
SERVICE DATA
Maintenance Schedule
Maintenance Note
Tightening Torque for Standard Bolts and Nuts
Periodic Replacement Parts
Lubrication Instructions
Special Service Tools
LIFT LINK TELEMATICS CONTROL UNIT
LIFT LINK TELEMATICS CONTROL UNIT
HOW TO READ CIRCUIT DIAGRAMS
Description of circuit diagrams
HOW TO READ CIRCUIT DIAGRAMS
HOW TO READ CONNECTOR DIAGRAMS
ABBREVIATION
CIRCUIT DIAGRAM
Circuit Diagram for D04EG Engine Model
Circuit Diagram for K21/K25, K21/25E, and S4S Engine Models
Blank Page
4. Engine Technical Manual (EN-99729-77120_S4S)
Format: PDF, 188 pages
Language: English
Table of Contents:
INTRODUCTION
How to use this manual
Safety Cautions
GENERAL CONTENTS
GENERAL
External view
System flow diagrams
Engine serial number location
Main specifications
Tips on disassembling and reassembling
SERVICE DATA
Maintenance service data
Tightening torque table
SERVICE TOOLS
Special tool
DETERMINATION OF OVERHAUL
Determining overhaul timing
Testing compression pressure
DISASSEMBLY OF BASIC ENGINE
Disassembling and inspecting cylinder head and valve mechanism
Disassembling and inspecting flywheel
Disassembling and inspecting damper, gear case, timing gear and camshaft
Disassembling and inspecting piston, connecting rod, crankshaft and crankcase
INSPECTION AND REPAIR OF BASIC ENGINE
Inspecting and repairing cylinder head and valve mechanism
Inspecting and repairing flywheel
Inspecting and repairing timing gear and camshaft
Inspecting and repairing piston, connecting rod, crankshaft and crankcase
REASSEMBLY OF BASIC ENGINE
Reassembling piston, connecting rod, crankshaft and crankcase
Reassembling timing gear and camshaft
Reassembling flywheel
Reassembling cylinder head and valve mechanism
FUEL SYSTEM
Removing fuel system
Disassembling, inspecting and reassembling fuel system
Installing fuel system
LUBRICATION SYSTEM
Removing lubrication system
Disassembling, inspecting and reassembling lubrication system
Installing lubrication system
COOLING SYSTEM
Removing cooling system
Disassembling, inspecting and reassembling cooling system
Installing cooling system
INLET AND EXHAUST SYSTEMS
Removing turbocharger, inlet and exhaust system
Disassembling, inspecting and reassembling inlet and exhaust systems
Installing inlet and exhaust systems
ELECTRICAL SYSTEM
Removing electrical system
Disassembling, inspecting and reassembling electrical system
Installing electrical system
ADJUSTMENT AND OPERATION
Adjusting engine
Break-in operation
Performance test (JIS standard)
Included
Fault Codes List
1Service Manual
2Engine Technical Manual
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