Toyota 5FBE10, 5FBE13, 5FBE15, 5FBE18 and 5FBE20 Electric Forklift Truck set of Service Manuals download

All-Inclusive Factory Service Technical manual for Toyota Electric Forklift Trucks Models 5FBE10, 5FBE13, 5FBE15, 5FBE18 and 5FBE20.

This manuals will assist you in diagnosing, assembling, disassembling, repairing, and troubleshooting for your electric forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   5FBE10
   5FBE13
   5FBE15
   5FBE18
   5FBE20

The manual comprises 3 documents, including the Diagnostic Manual, Repair Manual, and Wiring Diagram

1. Diagnostic Manual: Password input methods (ER-5FBE_Series_primary_secondary_password_inp)
Format: PDF, 2 pages
Language: English

2. Repair Manual (RM-CE306-3)
Format: PDF, 734 pages
Language: English
Table of Contents:
   GENERAL
    EXTERIOR VIEWS
    VEHICLE MODEL
    FRAME NUMBER
    HOW TO USE THIS MANUAL
    EXPLANATION METHOD
    TERMINOLOGY
    ABBREVIATIONS
    LIST OF ABBREVIATIONS AND SYMBOLS
    OPERATIONAL TIPS
    JACK-UP POINTS
    CIRCUIT TESTER
    STANDARD BOLT & NUT TIGHTENING TORQUE
    BOLT STRENGTH TYPE IDENTIFICATION METHOD
    TIGHTENING TORQUE TABLE
    PRECOAT BOLTS
    HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE
    WIRE ROPE SUSPENSION ANGLE LIST
    SAFE LOAD FOR EACH WlRE ROPE SUSPENSION ANGLE
    COMPONENTS WEIGHT
    RECOMMENDED LUBRICANTS AND CAPACITIES
    LUBRICATION CHART
    PERIODIC MAINTENANCE
    PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS
   BATTERY
    SERVICE STANDARDS
    DISPLAY INDICATION
    OVERDISCHARGE ALARM FUNCTION
    BATTERY COMPARTMENT & MINIMUM WEIGHT REQUIRED
    TROUBLESHOOTING
    BATTERY ASSY
    INSPECTION
   ELECTRICAL SYSTEM TROUBLESHOOTING [For USA 1993.1 -1999.1; For non USA 1993.1-1998.8]
    MCS-IIIA CONTROLLER
    GENERAL
    SPECIFICATIONS
    COMPONENTS
    CONTROL PANEL REMOVAL . INSTALLATION
    CONTACTOR PANEL REMOVAL . INSTALLATION
    INSPECTION
    DISASSEMBLY
    REASSEMBLY
    PANEL PARTS TIGHTENING TORQUE
    CONTINUITY CHECK WITH CIRCUIT TESTER
    OCL (OVERCURRENT LIMIT) VALUES
    ACCELERATION POTENTIOMETER
    ADJUSTMENT
    BRAKE SWITCH-STOP LAMP SWITCH
    ADJUSTMENT
    PARKING BRAKE SWITCH ADJUSTMENT
    MATERIAL HANDLING SWITCH
    ADJUSTMENT
    DIRECTION SWITCH
    DISASSEMBLY-INSPECTION-REASSEMBLY
    PS CONTROLLER
    COMPONENTS
    INSPECTION (STD)
    REMOVAL.INSTALLATION (EHPS)
    EHPS CONTROLLER VOLTAGE MEASUREMENT
    INSPECTION (EHPS)
    REASSEMBLY (EHPS)
    STEERING POTENT10 INSTALLATION
    ADJUSTMENT
   ELECTRICAL SYSTEM TROUBLESHOOTING [FOR For USA: 1999.2 -; FOR OTHER THAN USA 1998.9 -]
    OPERATION
    GENERAL
    SYSTEM CONFIGURATION
    DESCRIPTION
    MAJOR FUNCTIONS
    MAIN CIRCUIT COMPONENTS
    DRIVE CIRCUIT OPERATION
    MATERIAL HANDLING CIRCUIT OPERATION
    REPAIR
    SPECIFICATIONS
    COMPONENTS
    INSPECTION
    DISASSEMBLY
    REASSEMBLY
    PANEL PARTS TIGHTENING TORQUE
    CONTINUITY CHECK WITH CIRCUIT TESTER
    OCL (OVERCURRENT LIMIT) VALUES
    For the follwing matters, see chapter 2 (CONTROL CIRCUIT)
    CONTROL PANEL REMOVAL.INSTALLATI0N
    CONTACTOR PANEL REMOVAL-INSTALLATION
    DISPLAY INSPECTION
    ACCELERATION POTENTIOMETER ADJUSTMENT
    BRAKE SWITCH.STOP LAMP SWITCH ADJUSTMEN
    PARKING BRAKE SWITCH ADJUSTMENT
    MATERIAL HANDLING SWITCH ADJUSTMENT
    DIRECTION SWITCH
    PS CONTROLLER
    STEERING POTENT10 INSTALLATION ADJUSTMEN
   MULTI-DISPLAY FUNCTIONS [FOR OTHER THAN USA: 1993.1 - 1998.8; FOR USA 1993.1 - ]
    DIAGNOSIS
    GENERAL
    ANALYZER
    GENERAL
    USING THE ANALYZER MODE
    METHOD FOR SELECTING EACH ITEM
    FUNCTIONAL EXPLANATION OF EACH
    TEST ITEM
    MASK FUNCTIONS
    PASSWORD INPUT METHOD
   MULTI-DISPLAY FUNCTIONS [FOR OTHER THAN USA: 1998.9 - ]
    DIAGNOSIS
    GENERAL
    ANALYZER
    GENERAL
    USING THE ANALYZER MODE
    METHOD FOR SELECTING EACH ITEM
    FUNCTIONAL EXPLANATION OF EACH
    TEST ITEM
    MASK FUNCTIONS
    PASSWORD INPUT METHOD
   ELECTRICAL SYSTEM TROUBLESHOOTING [FOR OTHER THAN USA 1993.1 - 1998.8; FOR USA 1993.1 -]
    GENERAL
    TROUBLESHOOTING EXPLANATION
    DRIVE SYSTEM-MATERIAL HANDLING
    SYSTEM TROUBLES
    WHEN DIAGNOSTIC ERROR CODE IS
    DISPLAYED
    WHEN DIAGNOSTIC ERROR CODE IS NOT
    DISPLAYED (DRIVE SYSTEM)
    WHEN DIAGNOSTIC ERROR CODE IS NOT
    DISPLAYED (MATERIAL HANDLING SYSTEM)
    TROUBLESHOOTING-OTHERS
    TROUBLESHOOTING RELATED TO MULTI-DISPLAY
    AND MCS COMMUNICATION SYSTEM
    STEERING SYSTEM TROUBLES
    DIAGNOSIS ERRORS
    WHEN DIAGNOSTIC ERROR CODE IS NOT
    DISPLAYED (STD)
    WHEN DIAGNOSTIC ERROR CODE IS NOT
    DISPLAYED (WIEHPS)
   ELECTRICAL SYSTEM TROUBLESHOOTING [FOR OTHER THAN USA 1998.9 - ]
    GENERAL
    TROUBLESHOOTING EXPLANATION
    LOCATIONS OF TERMINALS AND CONNECTORS
    BEFORE TROUBLESHOOTING
    DRIVE SYSTEM-MATERIAL HANDLING SYSTEM TROUBLES
    WHEN DIAGNOSTIC ERROR CODE IS DISPLAYED
    WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (DRIVE SYSTEM)
    WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (MATERIAL HANDLING SYSTEM)
    TROUBLESHOOTING RELATED TO STEERING SYSTEM
    WHEN DIAGNOSTIC ERROR CODE IS DISPLAYED
   MOTOR
    DRIVE MOTOR
    GENERAL
    SPECIFICATIONS
    COMPONENTS
    REMOVAL.INSTALLATION
    DlSASSEMBLY.INSPECTI0N.REASSEMBLY
    PUMP MOTOR
    GENERAL
    SPECIFICATIONS
    COMPONENTS
    REMOVAL.INSTALLATION
    DISASSEMBLY INSPECTION REASSEMBLY
    POWER STEERING MOTOR
    GENERAL
    SPECIFICATIONS
    COMPONENTS
    REMOVAL-INSTALLATION
    DISASSEMBLY .INSPECT10 NmREASSEMBLY
   FRONT AXLE & TRANSMISSION (1993.1 - 1998.1)
    GENERAL
    SPECIFICATIONS
    COMPONENTS
    TRANSMISSION
    REMOVAL.INSTALLATI0N
    DISASSEMBLY .INSPECTION.REASSEMBLY
    FRONT AXLE
    DlSASSEMBLY.INSPECTl0N.REASSEMBLY .
   FRONT AXLE & DRIVE UNlT (1998.2 -)
    GENERAL
    SPECIFICATIONS
    COMPONENTS
    FRONT AXLE & DRIVE UNIT
    REMOVAL.INSTALLATION
    DISASSEMBLY.REASSEMBLY .
   REAR AXLE (1993.1 - 1998.1)
    REAR AXLE ASSY
    GENERAL
    SPECIFICATIONS
    COMPONENTS
    REMOVAL.INSTALLATION
    DISASSEMBLY .INSPECT10 NmREASSEMBLY
    REAR AXLE HUB
   REAR AXLE (1998.2-)
    GENERAL
    SPECIFICATIONS
    COMPONENTS
    REAR AXLE HUB
    REMOVAL-INSTALLATION
    REAR AXLE ASSY
    REMOVAL.INSTALLATION .
   STEERING
    GENERAL
    COMPONENTS
    SPECIFICATIONS
    HYDROSTATICS STEERING VALVE ASSY
    REMOVAL.INSTALLATION
    DlSASSEMBLY.INSPECTI0N.REASSEMBLY
    STEERING WHEEL
    REMOVAL.INSTALLATION
    MAST JACKET ASSY
    REMOVAL.INSTALLATION
    DISASSEMBLY *INSPECTION.REASSEMBLY
    STEERING CYLINDER ASSY
    REMOVAL.INSTALLATION
    DISASSEMBLY mlNSPECTlON.REASSEMBLY .
   BRAKE (1993.1 - 1998.1)
    GENERAL
    SPECIFICATIONS
    COMPONENTS
    DISC BRAKE
    REMOVAL.INSTALLATION
    DISASSEMBLY.INSPECTION.REASSEMBLY
    DISC BRAKE ADJUSTMENT
    BRAKE PEDAL
    REMOVAL-INSTALLATION
    BRAKE PEDAL ADJUSTMENT
    MASTER CYLINDER
    REMOVAL.INSTALLATION
    DISASSEMBLY.INSPECTI0N.REASSEMBLY
    PARKING BRAKE
    REMOVAL.INSTALLATION
    AIR BLEEDING FROM BRAKE SYSTEM
   BRAKE (1998.2 -)
    GENERAL
    SPECIFICATIONS
    COMPONENTS
    DISC BRAKE
    REMOVAL-INSTALLATION
    DISASSEMBLY.INSPECTI0N . REASSEMBLY
    DISC BRAKE WHEEL INSPECTION
    BRAKE ADJUSTMENT
    AIR BLEEDING FROM BRAKE SYSTEM
    BRAKING FORCE INSPECTION
    MASTER CYLINDER (1998.2 - 2000.3)
    REMOVAL-INSTALLATION
    DISASSEMBLY-INSPECTION-REASSEMBLY
    MASTER CYLINDER (2000.4 -1
    REMOVAL.INSTALLATION
    DISASSEMBLY INSPECTION .REASSEMBLY
    PARKING BRAKE
    REMOVAL-INSTALLATION
    BRAKE PEDAL
    REMOVAL.INSTALLATI0N
    ADJUSTMENT .
   BODY & FRAME
    BODY FRAME
    COMPONENTS
    BATTERY HOOD
    BALANCE WEIGHT
    COMBINATION METER
    DISASSEMBLY *INSPECTION.REASSEMBLY
   MATERIAL HANDLING SYSTEM
    NATURAL DROP TEST
    NATURAL FORWARD TILT TEST
    OIL LEAK TEST
    MAST
    V MAST ASSY
    COMPONENTS .
    REMOVAL INSTALLATION
    DISASSEMBLY . INSPECTION . REASSEMBLY
    LIFT BRACKET
    REMOVAL INSTALLATION
    DISASSEMBLY . INSPECTION . REASSEMBLY
    CHAIN
    REMOVAL INSTALLATION
    CHAIN INSPECTION .
    CHAIN ADJUSTMENT .
    FORK
    REMOVAL
    INSTALLATION .
    INSPECTION
    MAST ADJUSTMENT .
    V-SV MAST
    FV MAST
    FSV MAST
    LlFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING)
   CYLINDER
    LIFT CYLINDER ASSY (1993.1 ^. 1994.1)
    GENERAL
    SPECIFICATIONS
    COMPONENTS
    REMOVAL . INSTALLATION
    DISASSEMBLY . INSPECTION . REASSEMBLY
    TILT CYLINDER
    GENERAL
    SPECIFICATIONS
    COMPONENTS
    REMOVAL . INSTALLATION
    DISASSEMBLY . INSPECTION . REASSEMBLY
    LIFT CYLINDER ASSY (1 994.1 ^. )
    GENERAL
    SPECIFICATIONS
    COMPONENTS
    REMOVAL.INSTALLATION
    DISASSEMBLY INSPECTION-REASSEMBLY
   OIL PUMP
    OIL PUMP ASSY
    GENERAL
    SPECIFICATIONS
    COMPONENTS
    REMOVAL . INSTALLATION
    DISASSEMBLY . INSPECTION . REASSEMBLY
    TEST PROCEDURE
    POWER STEERING PUMP ASSY
    GENERAL
    SPECIFICATIONS
    COMPONENTS
    REMOVAL . INSTALLATION .
   OIL CONTROL VALVE
    GENERAL
    SPECIFICATIONS
    HYDRAULIC CIRCUIT
    COMPONENTS
    OIL CONTROL VALVE ASSY
    REMOVAL.INSTALLATION
    DISASSEMBLY.INSPECTION.REASSEMBLY
    RELIEF PRESSURE ADJUSTMENT
    OIL CONTROL VALVE LINK
    COMPONENTS .
   APPENDIX
    SST LIST
    SERVICE STANDARDS LIST
    CONNECTOR DRAWING [FOR OTHER THAN U.S.A.]
    CONNECTOR DRAWING [FOR U.S.A.]
    CPU BOARD & DC/SD BOARD
    CONNECTOR DRAWING (Harness side)
    CONNECTING DIAGRAM [FOR OTHER THAN U.S.A.]
    CONNECTING DIAGRAM [FOR U.S.A.]
    WIRING DIAGRAM [FOR OTHER THAN U.S.A.]
    WIRING DIAGRAM [FOR U.S.A.] .

3. Wiring Diagram (EL-CE306-3)
Format: PDF, 55 pages
Language: English