























All-Inclusive Factory Service Technical manual for OM Pimespo Order Pickers Models XOP07 (4540 series).
This manuals will assist you in diagnosing, repairing, operating, maintaining, and finding spare parts for your order picker.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
XOP07 (4540 series)
The manual comprises 4 documents, including the Workshop Manual, two Operate and Maintenance manuals, and Parts Catalog
1. Workshop Manual (XOP07_45408042303_032007_EN)
Format: PDF, 210 pages
Language: English
Table of Contents:
General information
Product information
Safety regulations
Service
Maintenance
Diagnostics
Connectors for diagnostics
Curtis system diagnostics
LES electrical drive diagnostics
Engine
Drive motor
Reducer
Disassembly/reassembly of the reducer
Reducer maintenance
Truck
Bonnets
Steering
Electrical steering
Tiller
Wheels and lever systems
Wheels
Braking
Braking devices and methods
Service braking (eABS)
Electrical and electronic system
Electrical/electronic system: general
Wiring
Batteries
Hydraulic equipment
Hydraulics drawings
Hydraulic components
Control unit and accumulator
Lifting
Fork lifting
Step plate
Cylinders
Annex
A. Diagrams
Wiring diagrams
Hydraulics diagrams
2. Operate and Maintenance manual (XOP07_454080425021_052008_EN)
Format: PDF, 116 pages
Language: English
Publication Date: 02 Jan 2008
Table of Contents:
Summary Data for Technical Assistance
Introduction
General Information
Normative References
Areas with risk of explosion and handling of explosive loads.
Type of use and contraindications for use
Use Limitations
General Forklift Description
Equipment Assembly
Modifications to Forklift
Forklift Delivery
Safety
Safety Regulations
Placement of data plates and labels
Description of data plates and labels
Safety devices
Noise
Electromagnetic Compliance
Vibrations
General Forklift View
Definition of Direction of Travel
Knowledge of the Truck
Instrumentation and Controls
Truck Identification
Capacity Plate
Use and Operation
Truck Transport and Lifting
Commissioning
Breaking-In
Daily Checks Before Use.
Electrolyte Level and Density Check
Wheel Tightening Check
Wheel Wear Check
Roll-over pads wear check
Use of the Truck
Load Placement
Towing trailers
Forklift Towing
Battery Recharging
General Information
Operations Preliminary to Maintenance
Maintenance
Maintenance as Required
Scheduled Maintenance
EVERY 1000 HOURS
Putting Out of Commission
Supply Table
Resolution of Operating Defects
Technical specification
Battery dimensions and weights
Annex
Electrical connection diagram without levelled forks - sheet 1/5
Electrical connection diagram without levelled forks - sheet 2/5
Electrical connection diagram without levelled forks - sheet 3/5
Electrical connection diagram without levelled forks - sheet 4/5
Electrical connection diagram without levelled forks - sheet 5/5
Electrical connection diagram with levelled forks - sheet 1/5
Electrical connection diagram with levelled forks - sheet 2/5
Electrical connection diagram with levelled forks - sheet 3/5
Electrical connection diagram with levelled forks - sheet 4/5
Electrical connection diagram with levelled forks - sheet 5/5
Hydraulic connection diagram without levelled forks - sheet 1/1
Hydraulic connection diagram with levelled forks - sheet 1/1
3. Operate and Maintenance manual (XOP07_45408042502_122006_EN)
Format: PDF, 122 pages
Language: English
Publication Date: 12 Jan 2006
4. Parts Catalog (374_1555236920781_en)
Format: PDF, 132 pages
Language: English
Table of Contents:
4540 - XOP07ac (2009-07)
PRODUCT INFORMATION
ELECTRIC MOTOR
GEAR DRIVE
CARRIAGE
OPERATOR'S COMPARTMENT
STEERING SYSTEM
WHEELS
BRAKING SYSTEM
OPERATING ELEMENTS
ELECTRICAL INSTALLATION
ELECTRONIC CONTROLS
HYDRAULIC SYSTEM
HYDRAULIC OPERATING SYSTEM
LIFT FRAME
LOAD SUPPORT
OPTIONAL EQUIPMENT
DECALS
index parts
This manuals will assist you in diagnosing, repairing, operating, maintaining, and finding spare parts for your order picker.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
XOP07 (4540 series)
The manual comprises 4 documents, including the Workshop Manual, two Operate and Maintenance manuals, and Parts Catalog
1. Workshop Manual (XOP07_45408042303_032007_EN)
Format: PDF, 210 pages
Language: English
Table of Contents:
General information
Product information
Safety regulations
Service
Maintenance
Diagnostics
Connectors for diagnostics
Curtis system diagnostics
LES electrical drive diagnostics
Engine
Drive motor
Reducer
Disassembly/reassembly of the reducer
Reducer maintenance
Truck
Bonnets
Steering
Electrical steering
Tiller
Wheels and lever systems
Wheels
Braking
Braking devices and methods
Service braking (eABS)
Electrical and electronic system
Electrical/electronic system: general
Wiring
Batteries
Hydraulic equipment
Hydraulics drawings
Hydraulic components
Control unit and accumulator
Lifting
Fork lifting
Step plate
Cylinders
Annex
A. Diagrams
Wiring diagrams
Hydraulics diagrams
2. Operate and Maintenance manual (XOP07_454080425021_052008_EN)
Format: PDF, 116 pages
Language: English
Publication Date: 02 Jan 2008
Table of Contents:
Summary Data for Technical Assistance
Introduction
General Information
Normative References
Areas with risk of explosion and handling of explosive loads.
Type of use and contraindications for use
Use Limitations
General Forklift Description
Equipment Assembly
Modifications to Forklift
Forklift Delivery
Safety
Safety Regulations
Placement of data plates and labels
Description of data plates and labels
Safety devices
Noise
Electromagnetic Compliance
Vibrations
General Forklift View
Definition of Direction of Travel
Knowledge of the Truck
Instrumentation and Controls
Truck Identification
Capacity Plate
Use and Operation
Truck Transport and Lifting
Commissioning
Breaking-In
Daily Checks Before Use.
Electrolyte Level and Density Check
Wheel Tightening Check
Wheel Wear Check
Roll-over pads wear check
Use of the Truck
Load Placement
Towing trailers
Forklift Towing
Battery Recharging
General Information
Operations Preliminary to Maintenance
Maintenance
Maintenance as Required
Scheduled Maintenance
EVERY 1000 HOURS
Putting Out of Commission
Supply Table
Resolution of Operating Defects
Technical specification
Battery dimensions and weights
Annex
Electrical connection diagram without levelled forks - sheet 1/5
Electrical connection diagram without levelled forks - sheet 2/5
Electrical connection diagram without levelled forks - sheet 3/5
Electrical connection diagram without levelled forks - sheet 4/5
Electrical connection diagram without levelled forks - sheet 5/5
Electrical connection diagram with levelled forks - sheet 1/5
Electrical connection diagram with levelled forks - sheet 2/5
Electrical connection diagram with levelled forks - sheet 3/5
Electrical connection diagram with levelled forks - sheet 4/5
Electrical connection diagram with levelled forks - sheet 5/5
Hydraulic connection diagram without levelled forks - sheet 1/1
Hydraulic connection diagram with levelled forks - sheet 1/1
3. Operate and Maintenance manual (XOP07_45408042502_122006_EN)
Format: PDF, 122 pages
Language: English
Publication Date: 12 Jan 2006
4. Parts Catalog (374_1555236920781_en)
Format: PDF, 132 pages
Language: English
Table of Contents:
4540 - XOP07ac (2009-07)
PRODUCT INFORMATION
ELECTRIC MOTOR
GEAR DRIVE
CARRIAGE
OPERATOR'S COMPARTMENT
STEERING SYSTEM
WHEELS
BRAKING SYSTEM
OPERATING ELEMENTS
ELECTRICAL INSTALLATION
ELECTRONIC CONTROLS
HYDRAULIC SYSTEM
HYDRAULIC OPERATING SYSTEM
LIFT FRAME
LOAD SUPPORT
OPTIONAL EQUIPMENT
DECALS
index parts
Included
Workshop Manual
1Operate and Maintenance manual
2Parts Catalog
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