Mitsubishi RB14N2L, RB16N2L, RB14N2S, RB14N2HS, RB16N2S, RB16N2HS, RB16N2, RB16N2H, RB16N2C, RB16N2HC, RB20N2H, RB20N2X and RB25N2X Reach Truck set of Service Manuals download

Illustrated factory set of Service Manuals for Mitsubishi Reach Trucks Models RB14N2L, RB16N2L, RB14N2S, RB14N2HS, RB16N2S, RB16N2HS, RB16N2, RB16N2H, RB16N2C, RB16N2HC, RB20N2H, RB20N2X and RB25N2X.

This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, operating, maintaining, and troubleshooting for your reach truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   RB14N2L
   RB16N2L
   RB14N2S
   RB14N2HS
   RB16N2S
   RB16N2HS
   RB16N2
   RB16N2H
   RB16N2C
   RB16N2HC
   RB20N2H
   RB20N2X
   RB25N2X

The manual comprises 11 documents, including two Fault Codes Lists, four Service Manuals, the Operate and Maintenance manual, three Wiring Diagrams, and Hydraulic Circuit Diagram

1. Fault Codes List: Warnings (RB14N-RB25NH_Warnings)
Format: PDF, 3 pages
Language: English

2. Fault Codes List: Errors (RB14N-RB25NH_Errors)
Format: PDF, 9 pages
Language: English

3. Service Manual: ZAPI EPS-AC0 (Zapi_EPS-AC0)
Format: PDF, 95 pages
Language: English
Table of Contents:
   INTRODUCTION
   SPECIFICATION
      Technical specifications
      Block diagram
      Electrical specifications
      Mechanical specifications
   FUNCTIONS OF THE EPS-AC0
      Manual Mode Steering
      Automatic Centering
      Operational features
      Diagnosis
   SYSTEM COMPONENTS
      Steering Motor
      Gear Box and total reduction ratio
      Eps-ac0 controller
      Sensor in the steering handle
      Feedback sensors
   AUTC MODE
   CONNECTING DIAGRAMS
      Power Connecting Diagram
      EPS-AC0 Stepper Motor diagram
      EPS-AC0 Twin pot diagram
   CONNECTIONS: SUGGESTIONS AND CAUTIONS
      Stepper Motor connections
      Twin pot connections
      Encoder connections
      Feedback pot connections
      Digital Inputs connections
      Safety contacts
      Motor thermal sensor connections
   INSTALLATION: SUGGESTIONS AND CAUTIONS
      Thermal consideration
      General suggestion
      Connection cables
      Fuses
      Contactors
      Installation of a CAN Communication System
      Wiring: I/O connections
      Safety features
      EMC
      Fighting the dither
   DESCRIPTION OF THE CONNECTORS
      Connectors of the logic
      Description of power connections
   INSTALLATION PROCEDURE
      Twin Pot with Encoder and Feedback pot: one shot installation procedure .4
      Twin Pot with Encoder, Straight Ahead Switch and Feedback pot: one shot installa
      procedure
      Stepper Motor with Encoder and Feedback pot: one shot installation procedure
      Stepper Motor with Encoder and Toggle Switch(es): one shot installation procedure
      SETTING THE EPS-AC0
      Complete set-up description
      Quick set-up
   PROGRAMMAING & ADJUSTMENTS USING DIGITAL CONSOLE.5
      Adjustments via console
      Description of console (hand set) & connection
      Description of standard console menu
      Function configuration
   OTHER FUNCTIONS
      Acquiring the Motor resistance
      Alignment at the rest position
      Straight ahead steering numbness
      Special Debugging and Troubleshooting system
   EPS-AC0 ALARMS LIST
      Main menu “ALARMS” list
      CAN BUS “ALARMS” List
   RECOMMENDED SPARE PARTS
   PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED
      Testing the faulty detection circuitry .

4. Service Manual: ZAPI ACE2 Inverter (Zapi_Ace-2_Inverter)
Language: English
Table of Contents:
   INTRODUCTION
   SPECIFICATION
      Technical specifications ACE2
      Technical specifications ACE2 Power
      Block diagram
   SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT
      Microswitches
      Accelerator unit
      Other analog control unit
      Speed feedback
   INSTALLATION HINTS
      Material overview
      Installation of the hardware
      Protection and safety features
      EMC
      Various suggestions
   OPERATIONAL FEATURES
      Diagnosis
   DESCRIPTION OF THE CONNECTORS
      Connectors of the logic - Traction configuration
      Connectors of the logic - Pump configuration
      Description of power connections
   DRAWING
      Mechanical drawing ACE2
      Mechanical drawing ACE2 Power
      Connection drawing - Traction configuration
      Connection drawing - Pump configuration
      Connection drawing - Combi configuration
   PROGRAMMING & ADJUSTMENTS USING DIGITAL CONSOLE
      Adjustments via Console
      Description of Console & Connection
      Description of Standard Console Menu
      Function configuration
      Parameter regulation
      Programming console functions
      Sequence for Ac Inverter Traction setting
      Sequence for Ac Inverter Pump setting
      Tester: description of the function
      Description of the Console “SAVE” function
      Description of Console “RESTORE” function
      Description of Console “PROGRAM VACC” function
      Description of the battery charge detection setting
      Description of “ALARMS” menu
      Faults diagnostic system
      Microcontroller alarms overview
      Analysis and troubleshooting of alarms displayed on console
      Microcontroller warning overview
      Analysis and troubleshooting of warnings displayed on console
   RECOMMENDED SPARE PARTS FOR INVERTER
   PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED.

5. Service Manual (SM-622075-EN-14)
Format: PDF, 432 pages
Language: English
Publication Date: 04 Nov 2014
Table of Contents:
   Foreword
       How to read this manual
       Safety-related signs
       Symbols and abbreviations
       Safety symbols.
       Other symbols and abbreviations
       Units
   Safety instructions
       Service area safety
       Personal safety
       Work safety
   General information .
       Truck model covered by this manual
       Identification plates on the truck
       Overview of the truck
       Operating devices
       Control panel.
       Steering wheel
       Arm rest
       Display panel
       Truck operation modes.
       Truck display
       Display control buttons
       Main view of the truck display.
       Hierarchy of the truck display menus.
       Pedals.
       Operator°s seat
       Operating position
       Driving direction
       Motor, hydraulic system and electrical system.
       Instrument panel
       Hydraulic system.
       Motor compartment
       Sensors.
       Reach carriage.
       Mast unit
       Load support
   Mechanical maintenance
       Lifting points
       Jack points
       Hoist points
       Transportation
       Assembly and commissioning
       Install the mast unit
       Order spare parts
       Truck covers
       Remove the machinery cover
       Remove the front bumper.
       Remove the floor plate
       Open the machinery top cover
       Open the instrument panel
       Remove the instrument panel cover
       Remove the control panel
       Remove the cup holder
       Remove the reach carriage cover.
       Steering wheel
       Remove the steering wheel
       Transmission gear
       Remove the transmission gear
       Slewing bearing
       Lubricate the slewing bearing
       Traction wheel
       Disassemble the traction wheel
       Replace the wheel shaft bolts.
       Assemble the traction wheel.
       Corner supports
       Replace the corner supports
       Load wheels
       Remove the load wheels
       Battery roller frame
       Remove the battery roller frame
       Reach carriage
       Lubricate the rollers of the reach carriage
       Adjust the guidance rollers of the reach carriage
       Sensors of the reach carriage
       Remove the reach carriage
       Remove the reach cylinder.
       Replace the reach carriage hoses
       Mast unit
       Detailed construction.
       Mast unit maintenance
       Daily maintenance.
       Monthly maintenance
       Annual maintenance (600 h)
       Lubricant recommendations
       Mast chains.
       Mast channels.
       Remove the lifting carriage.
       Remove the mast unit
       Disassemble the mast unit
       Fork inspection.
       Mast chains.
       Inspect the mast chains.
       Check the tension of the mast chains
       Adjust the mast chains
       Replace the mast chains
       Guidance rollers
       Adjust the guidance rollers
       Replace the guidance rollers
       Main rollers
       Replace the main rollers.
       Free lift cylinder.
       Replace the free lift cylinder
       Sealing housing of the free lift cylinder
       Bleed out the air from the free lift cylinder
       Side cylinders.
       Replace the side cylinders
       Sealing housing of the side cylinder
       Bleed out the air from the side cylinders
       Tilt cylinders
       Remove the tilt cylinders
       Sealing housing of the tilt cylinder
       Sideshift cylinder
       Remove the piston of the sideshift cylinder
       Sealing housing of the sideshift cylinder
       Load support
       Remove the load support
       Arm rest
       Remove the arm rest.
       Open the arm rest
       Remove the arm rest levers
       Remove the arm rest buttons
       Operator°s seat
       Replace the seat switch
   Electrical operation
       How to use the schematic diagram
       Power source
       Safety circuit (emergency stop button)
       Key switch
       Traction
   Battery maintenance
       Safety regulations concerning the handling of lead-acid batteries
       Battery maintenance
       Daily maintenance.
       Weekly maintenance.
       Monthly maintenance
       Annual maintenance
       Recharge the battery
       Measure the specific gravity of the battery
       Replace the battery
       Guide the battery connector cables
       Quick battery replacement
   Electric system maintenance
       Display panel
       Emergency stop button
       Emergency stop button functionality check
       Key switch.
       Key switch functionality check
       Pedals
       Operator presence pedal.
       Operator presence pedal functionality check
       Remove the operator presence pedal
       Acceleration pedal.
       Acceleration pedal functionality check
       Remove the acceleration pedal
       Brake pedal.
       Brake pedal functionality check
       Remove the brake pedal
       Instrument panel
       Discharge the controllers.
       Vehicle controller.
       Vehicle controller connectors
       CNA external connector
       CNB external connector
       Traction controller
       Traction controller connectors
       CNA external connector
       Description of the power connections
       Pump controller
       Pump controller connectors.
       CNA external connector
       Description of the power connections
       Steering controller
       Steering controller connectors
       CNA external connector
       Description of the power connections
       Fuses
       Remove the gas spring of the instrument panel.
       Motor compartment
       Traction motor
       Remove the traction motor
       Temperature sensor check.
       HALL sensor
       Steering motor
       Remove the steering motor
       Temperature sensor check.
       HALL sensor
       Magnetic brake
       Coil resistance measurement
       Install the magnetic brake
       Adjust the air gap of the magnetic brake
       Release the magnetic brake manually.
       Pump motor
       Pump motor (Standard model)
       Pump motor (High performance model).
       Replace the HALL sensor
       Sensors
       Steering wheel sensor.
       Steering wheel sensor functionality check
       Steering control safety circuit check
       Steering reference sensor
       Steering reference sensor functionality check
       Reach end stop, retract limit, retract end stop and reach limit switch
       Reach end stop, retract limit, retract end stop and reach limit switch functionality check
       Battery lock sensor.
       Battery lock sensor functionality check
       Pressure sensor
       Pressure sensor functionality check
       Height reference sensor
       Height reference sensor functionality check
   Electric system adjustments and measurements
       Calibrate the arm rest levers
       Insulation resistance test
       Test voltage
       Checking the insulation tester
       Measure the insulation resistance
       Insulation resistance of the truck
       Insulation resistance of the battery
   Hydraulic operation
       Hydraulic symbols
       Hydraulic oil recommendations
       Maintenance points of the hydraulic system
       Replace the hydraulic oil return filter (sieve)
       Clean the hydraulic oil suction filter
       Hydraulic system
       Disassemble the hydraulic system
       Hydraulic valve unit
       Valve M1
       Valve M3, M4, M7 and M8
       Valve M2, M5, M6, M9 and M10.
       Emergency lowering valve
       Set the lifting pressure.
       Disassemble the valves.
   TruckTool Diagnostics
   Parameter descriptions
       VCM
       Traction controller
       Pump controller
       EPS controller
   Alarm codes
       VCM
       VCM master
       VCM slave
       Traction controller
       Pump controller
       EPS
       EPS master.
       EPS slave
   Service data
       Special tightening torques
       Tightening torque for standard bolts and nuts
       Maintenance check list
       Lubrication
       Hydraulic oil
       Transmission oil
       Special tools
   Options
       Special color labels
       Customer design labels
       Display languages
       Accessory rack
       Install the accessory rack
       Install the list bracket
       Install the computer rack
       Install the rear view mirror
       Accessory rack under the truck floor
       Install the accessory rack under the floor
       Reading lamp
       Install the reading lamp
       Audio system
       Install the audio system
       Warning light
       Install the warning light
       Working lights
       Install the working lights
       Operator compartment fan
       Install the operator compartment fan
       Drive alarm (programmable)
       Install the drive alarm
       Steel safety net for overhead guard
       Install the steel safety net to the overhead guard.
       Plexiglass safety cover for the overhead guard
       Install the plexiglass safety cover to the overhead guard
       Left shoulder protection plate
       Install the left shoulder protection plate
       Fire extinguisher
       Install the fire extinguisher
       Cold storage modification
       Hot storage modification
       Current output
       Install the DC-DC converter.
       Quick battery changing device for 2 batteries
       Remove an empty battery with the battery changing device for 2 batteries
       Install a recharged battery with the battery changing device for 2 batteries
       Battery connector + cables
       Replace the battery connector.
       Charger connector
       Replace the charger connector
       Extra valve with hosing to fork carriage
       Fork positioner with sideshift
       Fork carriage strengthening part
       Fork camera with 7° LCD color display
       Telescopic forks
       Sideshift and tilt centering
       Sideshift centering direction, sideshift centering midpoint and tilt centering sensor
       Sideshift centering direction, sideshift centering midpoint and tilt centering sensor functionality check
       Load weight indicator
       Electric load wheel brakes
       Lowering cut-off
       Operator°s seat options and accessories
       Arm rest
       Backrest extension for MSG65/MSG75
       Backrest extension adjustment.
       Seat belt for MSG20 seat
       Install the seat belt
       PIN code access to the Start switch
       Lifting height pre-selection
       How to unstack with the lifting height pre-selection
       How to stack with the lifting height pre-selection
   Technical specification
       RB14N2S, RB14N2HS, RB16N2S, RB16N2HS and RB16N2
       RB16N2H, RB16N2C, RB16N2HC, RB20N2H, RB20N2X and RB25N2X
       Mast heights
   Index
   APPENDIX A: Stickers.

6. Service Manual (SM-622075-EN_20)
Format: PDF, 439 pages
Language: English
Publication Date: 09 Nov 2020

7. Operate and Maintenance manual (OMM-621186-EN_21)
Format: PDF, 178 pages
Language: English

8. Wiring Diagram: Cold Cabin (EL-TS1380000_RevD_Cold_cabin)
Format: PDF, 18 pages
Language: English
Table of Contents:
   SUPPLY
   MOTOR CIRCUITS
   MAIN CIRCUITS
   DRIVE CIRCUIT
   STEERING CIRCUIT
   HYDRAULIC CONTROL CIRCUITS
   HYDRAULIC VALVES
   MAST AND REACH CARRIAGE SENSORS
   FORK CARRIAGE
   CAN-BUS
   FANS AND AUX DEVICES
   AUX DEVICES 2
   AUX. DEVICES III
   AUX DEVICES IV
   COLD CABIN
   COLD CABIN II
   CABIN CONNECTOR LAYOUT

9. Wiring Diagram (EL-E001060-B)
Format: PDF, 17 pages
Language: English
Table of Contents:
   SISLLYS
   JNNITESYTT
   MOOTTORIKYTKENNT
   PPIIRIT
   AJOPIIRIT
   OHJAUSPIIRIT
   HYDRAULIIKAN OHJAUSPIIRIT
   HYDRAULIVENTTIILIT
   MASTON JA TYNTKELKAN ANTURIT
   HAARUKKAKELKKA
   CAN-VYL
   TUULETTIMET JA LISLAITTEET
   LISLAITTEET 2
   LISLAITTEET III
   LISLAITTEET IV
   LISLAITTEET V
   OPTIO KAKSOISKAASUPOLJIN

10. Wiring Diagram (EL-DOC00024389-H)
Format: PDF, 17 pages
Language: English
Table of Contents:
   SUPPLY
   MOTOR CIRCUITS
   MAIN CIRCUITS
   DRIVE CIRCUIT
   STEERING CIRCUIT
   HYDRAULIC CONTROL CIRCUITS
   HYDRAULIC VALVES
   MAST AND REACH CARRIAGE SENSORS
   FORK CARRIAGE
   CAN-BUS
   FANS AND AUX DEVICES
   AUX DEVICES 2
   AUX. DEVICES III
   AUX DEVICES IV
   AUX DEVICES V
   OPTION DUAL PEDAL

11. Hydraulic Circuit Diagram (EL-TS1380000_RevA)
Format: PDF, 1 page
Language: English
Table of Contents:
   Main Hydraulic Circuit