Mitsubishi FG20S, FG25S and FG30S Gasoline Forklift Truck set of Service Manuals download

Illustrated factory set of Service Manuals for Mitsubishi Gasoline Forklift Trucks Models FG20S (CF54-10011-up), FG25S (CF54-50011-up) and FG30S (CF55-10011-up).

This manuals will assist you in diagnosing, analyses, testing, repair, repairing engine, operating, and maintaining for your gasoline forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   FG20S (CF54-10011-up)
   FG25S (CF54-50011-up)
   FG30S (CF55-10011-up)

The manual comprises 6 documents, including two Service Manuals, two Engine Technical Manuals, and two Operate and Maintenance manuals

1. Service Manual: Asia (SM-99729-10120_1117A)
Format: PDF, 479 pages
Language: English

2. Service Manual: Asia, Europe, USA (SM-99729-10110_0318AEU)
Format: PDF, 479 pages
Language: English
Table of Contents:
   GENERAL INFORMATION
       Model View
       Applicable Truck Model
       Serial Number Locations
       Dimensions
       Technical Data
       Performance
   COOLING SYSTEM
       Specifications
       Structure
       Removing Fan Belt
       Installing Fan Belt
       Inspecting and Adjusting Cooling System
   ELECTRICAL SYSTEM
       Electrical Components and Wiring Outline
       Console Box
       Meter Panel
       Main Electrical Components
       Battery and Maintenance
       Wire Color
       Troubleshooting
   POWER TRAIN
       Installation of Engine and Transmission Assembly (for Dual Gas/LPG Models)
       Installation of Engine and Transmission Assembly (for Diesel Model)
   POWERSHIFT TRANSMISSION
       Structure
       Removing Transmission
       Installing Transmission
       Disassembling Torque ConverterTransmission
       Assembling Torque Converter Transmission
       Disassembling Control Valve
       Assembling Control Valve
       Inspection and Adjustment
       Troubleshooting
       Service Data
   FRONT AXLE AND REDUCTION DIFFERENTIAL
       Structure
       Removing Front Wheels
       Installing Front Wheels
       Removing Front Axle and Reduction Differential
       Installing Front Axle
       Disassembling Front Axle
       Inspection and Repair After Disassembling Front Axle
       Assembling Front Axle
       Disassembling Reduction Differential
       Inspection and Repair After Disassembling Reduction Differential
       Assembling Reduction Differential
       Troubleshooting
       Service Data
   REAR AXLE
       Rear Axle Structure
       Removing Rear Wheels
       Installing Rear Wheels
       Removing Rear Axle Assembly
       Inspection and Repair After Disassembling Rear Axle Assembly
       Installing Axle Assembly
       Disassembling Wheel Hub
       Inspection and Repair After Disassembling Wheel Hub Section
       Assembling Wheel Hub Section
       Disassembling Knuckle Section (Kingpin)
       Inspection After Disassembly Knuckle Section (Kingpin)
       Assembling Knuckle Section (Kingpin)
       Removing Steering Cylinder
       Disassembling Steering Cylinder
       Inspection and Repair After Disassembling Steering Cylinder
       Assembling Steering Cylinder
       Disassembling Tie Rod
       Assembling Tie Rod
   BRAKE SYSTEM
       Structure of Brake System
       Disassembling Master Cylinder
       Inspection and Repair After Disassembling Master Cylinder
       Assembling Master Cylinder.
       Structure of Wheel Brakes
       Disassembling Wheel Brakes
       Inspection and Repair After Disassembling Wheel Brakes
       Assembling Wheel Brakes
       Disassembling Wheel Cylinder
       Inspection and Repair After Disassembling Wheel Cylinder
       Assembling Wheel Cylinder.
       Inspecting and Adjusting Brake System
       Troubleshooting
       Service Data
   STEERING SYSTEM
       Structure and Functions
       Disassembling and Assembling Pipes and Hoses
       Disassembling Steering Wheel and Steering Valve
       Installing Steering Wheel and Steering Valve
       Installation
       Removing Steering Valve
       Installing Steering Valve
       Disassembling Tilt Lock Lever
       Assembling Tilt Lock Lever
       Disassembling Steering Valve
       Inspection After Disassembly
       Assembling Steering Valve
       Troubleshooting
       Service Data
   HYDRAULIC SYSTEM
       Structure and Functions
       Removing Hydraulic Pump
       Installing Hydraulic Pump
       Disassembling Hydraulic Pump
       Inspecting and Repairing Hydraulic Pump
       Assembling Hydraulic Pump
       Removing Lift Cylinders
       Disassembling Lift Cylinder (First Cylinder for Duplex and Triplex Masts)
       Inspecting Lift Cylinder (First Cylinder for Duplex and Triplex Masts)
       Assembling Lift Cylinders (First Cylinder for Duplex and Triplex Masts)
       Disassembling Lift Cylinder (Second Cylinder for Simplex Mast and Triplex Mast)
       Inspecting Lift Cylinder (Second Cylinder for Simplex Mast and Triplex Mast)
       Assembling Lift Cylinders (Second Cylinder for Simplex Mast and Triplex Mast)
       Removing Tilt Cylinders
       Installing Tilt Cylinders
       Disassembling Tilt Cylinder
       Inspection After Disassembling Tilt Cylinder
       Assembling Tilt Cylinder
       Piping
       Removing Suction Strainer and Return Filter
       Inspecting Suction Strainer and Return Filter
       Installing Suction Strainer and Return Filter
       Inspection and Adjustment
       Troubleshooting
       Service Data
       Outline of Control Valve
       Removing Control Valve
       Installing Control Valve
       Disassembling Control Valve - Inlet Section
       Disassembling Control Valve - Lift Valve
       Disassembling Control Valve - Tilt Valve
       Disassembling Control Valve - End Cover Section
       Disassembling Control Valve - End Cover Section
       Assembling Control Valve - End Cover Section
       Assembling AttachmentSection (Option)
   MAST AND FORKS
       Simplex Mast
       Duplex Mast
       Triplex Mast
   SERVICE DATA
       Maintenance Schedule
       Tightening Torques for Standard Bolts and Nuts
       Periodic Replacement Parts
       Lubrication Schedule
       Special tools
   HOW TO READ CIRCUIT DIAGRAMS
       Description of Circuit Diagrams
       How to Read Circuit Diagrams
       How to Read Connector Diagrams
   CIRCUIT DIAGRAM FOR DUAL GAS/LPG ENGINE MODELS
   CIRCUIT DIAGRAM FOR DIESEL ENGINE MODELS

3. Engine Technical Manual: GK15, GK21, GK25 Gasoline Engine (EN-99789-73100_GK15-GK21-GK25_1118AEU)
Format: PDF, 128 pages
Language: English
Table of Contents:
   GENERAL INFORMATION
   MAINTENANCE
   ENGINE TUNE-UP
   ENGINE MECHANICAL
   ENGINE LUBRICATION & COOLING SYSTEMS
   ENGINE FUEL
   ENGINE ELECTRICAL

4. Engine Technical Manual: K15, K21, K25 Gasoline Egine (EN-99729-13100_K15-K25_1112A)
Format: PDF, 238 pages
Language: English
Table of Contents:
   HOW TO USE THIS MANUAL
      Description
      Definition of Terms
      Definition of Units
      Description
   PRECAUTIONS FOR SAFETY AND QUALITY
      Safe Operation
      Correct Operation
      Precautions for Radio Equipment Installation
   PRECAUTIONS
      Precautions in Draining Engine Coolant
      Precautions for Disconnecting Fuel Piping
      Precautions for Removing and Disassembling
      Precautions for Inspection, Correction, and
      Replacement
      Precautions for Assembly and Installation
      Parts Requiring Angle Tightening
      Caution for Use of Power Tools
      Precautions for Liquid Gasket Application
   TIGHTENING TORQUE
      Standard Bolt Tightening Torque
      Engine Part Tightening Torque
   SPECIAL SERVICE TOOLS
   ENGINE OUTSIDE DRAWINGS
   MAIN SPECIFICATIONS
   STANDARD AND REPAIR LIMIT
   STAMPED LOCATION OF ENGINE NO.
   TROUBLE DIAGNOSIS
      Engine Adjustment
      Engine LPG Fuel System .

5. Operate and Maintenance manual: USA (OMM-99720-70110_0714U)
Format: PDF, 192 pages
Language: English
Table of Contents:
   FOREWORD
      How to Use This Manual
   SAFETY RULES FOR FORKLIFT TRUCK OPERATORS
      General
      Decals, Location
      Decals, Description
      Safety Rules
      Operating Precautions
      Working Precautions
      LP-Gas
   KNOW YOUR FORKLIFT TRUCK
      Serial Number and Capacity Plate
      Model View
      Driving Switches and Controls
      Meter Panel
      Operating Controls
      Operator Seat
      Seat Belt
      Engine Hood
      Drawbar Pin (Option)
   HOW TO AVOID A TIPOVER; HOW TO SURVIVE ONE
      Know What Forklift Truck Stability Is
      Center of Gravity (CG)
      Stability and Center of Gravity
      Forklift Truck Stability Base
      Capacity (Weight and Load Center)
      Capacity Plate
      Do’s and Don’ts to Avoid Tipover
      How to Survive in a Tipover
   REFUELING
      Gasoline and Diesel Engine Equipped
      LP-Gas Equipped
   OPERATION
      New Forklift Truck Break-in
      Before Starting Engine
      Starting Engine
      Engine Won't Start
      After Starting Engine
      Before Moving Forklift Truck
      Forklift Truck Operation
      Stopping Forklift Truck
      Parking Forklift Truck (After Stopping)
   OPERATING TECHNIQUES
      Stacking Methods
      Handling Loads Safely
      Inching Into and Lifting the Load
      Traveling with the Load
      Unloading
      Working on Grades
   STORING THE FORKLIFT TRUCK
      End of Each Shift Storage
      Long Term Storage
   TRANSPORTATION HINTS
      Forklift Truck Loading and Shipping
      Forklift Truck Lifting and Tiedown Information
   SPECIAL SITUATIONS
      Care in Cold Weather
      Care in Hot Weather
      Severe Dust or Lint Conditions
   TROUBLESHOOTING
      If a Tire Blows Out
      Changing Tires
      Stalled Engine
      If the Warning Lamps Light
      Trouble with the LP-Gas Equipment
      Starting with Jumper Cables
      If Lamps Won't Glow
      If the Forklift Truck Won't Change Directions
      If the Mast Stops Moving
   MAINTENANCE
      General
      Inspection Precautions
      Maintenance Schedule
      Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
      Every 50 Service Hours or Weekly, Whichever Comes First
      One Month (30 days) or 200 Service Hours after Delivery of a New Truck, Whichever Comes First
      Every 500 Service Hours or 3 Months, Whichever Comes First
      Every 1000 Service Hours or 6 Months, Whichever Comes First
      Every 2000 Service Hours or 1 Year, Whichever Comes First
   SERVICE DATA
      Fuel Information
      Coolant Information
      Recommended Fuels and Oils
      Specifications (Standard Models)
      Refill Capacities
      Capacities and Forklift Truck Weight (Standard Models)
   TO THE MITSUBISHI FORKLIFT TRUCK OWNER
      The Importance of Genuine Parts
      Instructions for Ordering Parts
      Service Registration
   COVER

6. Operate and Maintenance manual: Asia, Europe, USA (OMM-99720-70120_0318AEU)
Format: PDF, 188 pages
Language: English
Publication Date: 01 Mar 2018