


























$20.00
Service Manual
3Engine Technical Manual
1Operate and Maintenance manual
1Wiring Diagram
1Illustrated factory set of Service Manuals for Mitsubishi Diesel Forklift Trucks Models FD100N1 (AF15E-00011-up), FD120N1 (AF15E-00011-up), FD135N1 (AF15E-00011-up), FD150AN1 (AF24C-00011-up) and FD160AN1 (AF39A-00011-up).
This manuals will assist you in diagnosing, analyses, testing, repair, repairing engine, operating, maintaining, and troubleshooting for your diesel forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FD100N1 (AF15E-00011-up)
FD120N1 (AF15E-00011-up)
FD135N1 (AF15E-00011-up)
FD150AN1 (AF24C-00011-up)
FD160AN1 (AF39A-00011-up)
The manual comprises 6 documents, including three Service Manuals, the Engine Technical Manual, Operate and Maintenance manual, and Wiring Diagram
1. Service Manual: Chassis & Mast, Volume 2 (SM-99799-50100_VOL2_1114)
Format: PDF, 322 pages
Language: English
Table of Contents:
REAR AXLE
Specifications
Structure
Removing Rear Wheel
Installing Rear Wheel
Removing Rear Axle
Installing Rear Axle
Disassembling Rear Axle Assembly
Assembling Rear Axle
Disassembling Power Steering Cylinder
Inspecting and Adjusting Power Steering Cylinder
Assembling Power Steering Cylinder
Adjustment
Troubleshooting
Service Data
BRAKE SYSTEM
Specifications
Structure
Removing Wheel Brake
Installing Wheel Brake
Disassembling Wheel Brake (Dry Brake System)
Inspecting and Repairing Wheel Brake (Dry Brake System)
Assembling Wheel Brake (Dry Brake System)
Disassembling Wheel Cylinder (Dry Brake System)
Inspecting and Repairing Wheel Cylinder (Dry Brake System)
Assembling Wheel Cylinder
Disassembling Air Master (Dry Brake System)
Assembling Air Master (Dry Brake System)
Disassembling Booster (Wet Brake System)
Assembling Booster (Dry Brake System)
Disassembling Parking Brake
Inspecting and Repairing Parking Brake
Assembling Parking Brake
Disassembling Brake Control Valve
Assembling Brake Control Valve
Disassembling Air Dryer
Inspecting and Repairing Air Dryer
Assembling Air Dryer
Adjusting and Testing Actuation
Troubleshooting
Service Data
STEERING SYSTEM
Specifications
Structure
Removing and Installing Steering Valve Piping
Removing and Installing Steering Wheel, Steering Valve, and Tilt Lock Lever
Disassembling Steering Valve
Assembling Steering Valve
Troubleshooting
Service Data
HYDRAULIC SYSTEM
Specifications
Structure
Removing Control Valve
Removing Lift Cylinders
Installing Lift Cylinders
Removing Tilt Cylinders
Removing Gear Pump
Disassembling Gear Pump
Inspecting and Repairing Gear Pump
Assembling Gear Pump
Installing Gear Pump
Disassembling Priority Valve
Assembling Priority Valve
Disassembling and Assembling Control Valve
Disassembling Flow Regulator Valve
Inspecting and Repairing Flow Regulator Valve
Assembling Flow Regulator Valve
Disassembling Lift Cylinder
Inspecting Lift Cylinder
Assembling Lift Cylinders
Disassembling Tilt Cylinder
Inspecting and Repairing Tilt Cylinder
Assembling Tilt Cylinder
Inspecting and Adjusting Hydraulic System
Drift Test
Troubleshooting
Service Data
MAST AND FORKS
Specifications
Structure
Removing Mast and Lift Bracket
Disassembling Mast Assembly
Inspecting and Repairing Mast Assembly
Assembling Mast Assembly
Adjusting Mast Assembly
Troubleshooting
Service Data
SIDE SHIFTER
Applicable Attachment Models
Specifications
Structure
Removing Main Roller and Side Roller From Lift Bracket
Adjusting Lift Bracket Clearance
Installing Main Roller and Side Roller
Disassembling Side Shifter Cylinder
Assembling Side Shifter Cylinder
Inspecting and Adjusting Side Shifter Cylinder
Troubleshooting
FORK POSITIONER
Applicable Attachment Models
Specifications
Structure
Removing Main Roller and Side Roller From Lift Bracket
Adjusting Lift Bracket Clearance
Installing Main Roller and Side Roller
Troubleshooting
SERVICE DATA
Maintenance Schedule
Tightening Torques for Standard Bolts and Nuts
Periodic Replacement Parts
Lubrication Schedule
Weight of Major Devices
Special Tools
HOW TO READ CIRCUIT DIAGRAMS
Description of Circuit Diagrams
How to Read Circuit Diagrams
How to Read Connector Diagrams
Abbreviation
CIRCUIT DIAGRAM
SPINE
BACK COVER
2. Service Manual: Chassis & Mast, Volume 1 (SM-99799-50100_VOL1_1114)
Format: PDF, 372 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Model View
Applicable Forklift Truck Models
Serial Number Locations
Specifications
COOLING SYSTEM
Specifications
Structure
Removing Cooling System
Inspecting and Adjusting Radiator and Intercooler
Installing Cooling System
Troubleshooting
Service Data
ELECTRICAL SYSTEM
Chassis Electrical Components and Wiring Outline
Console Box
Main Electrical Components
Battery and Maintenance
Meter panel
Wire Color
Troubleshooting
CONTROLLERS
Outline
Service Tool Functions
Diagnostic Code List
Troubleshooting
POWER TRAIN
Specifications
Structure
Reduction Ratio
Removing and Installing Engine and Transmission Unit
Installing Engine and Transmission Unit
SPEED POWERSHIFT TRANSMISSION
Specifications
Structure
Removing Transmission
Installing Transmission
Disassembling Torque Converter
Inspecting and Repairing Torque Converter
Assembling Torque Converter
Disassembling Transmission
Inspecting and Repairing Transmission
Assembling Transmission
Disassembling Control Valve
Inspecting and Repairing Control Valve
Assembling Control Valve
Disassembling Main Regulator Valve
Inspecting and Repairing Main Regulator Valve
Assembling Main Regulator Valve
Adjustment
Troubleshooting
Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications
Structure
Removing Front Wheels
Installing Front Wheels
Removing Front Axle and Reduction Differential
Installing Front Axle and Reduction Differential
Removing Reduction Differential
Installing Reduction Differential
Disassembling Hub Reduction (FD100N1 to FD150AN1)
Inspecting and Repairing Hub Reduction (FD100N1 to FD150AN1)
Disassembling Hub Reduction (FD160AN1)
Inspecting and Repairing Hub Reduction (FD160AN1)
Disassembling Reduction Differential
Assembling Reduction Differential
Troubleshooting
Service Data
3. Service Manual: Chassis & Mast (SM-99799-50100_14)
Format: PDF, 684 pages
Language: English
Table of Contents:
FOREWORD
TABLE OF CONTENTS
GENERAL INFORMATION
COOLING SYSTEM
ELECTRICAL SYSTEM
CONTROLLERS
POWER TRAIN
SPEED POWERSHIFT TRANSMISSION
FRONT AXLE AND REDUCTION DIFFERENTIAL
REAR AXLE
BRAKE SYSTEM
STEERING SYSTEM
HYDRAULIC SYSTEM
MAST AND FORKS
SIDE SHIFTER
FORK POSITIONER
SERVICE DATA
HOW TO READ CIRCUIT DIAGRAMS
CIRCUIT DIAGRAM
4. Engine Technical Manual: 1204E Diesel Engine (EN-99799-56100)
Format: PDF, 880 pages
Language: English
Table of Contents:
Specifications
Disassembly and Assembly
Systems Operation Testing and Adjusting
Troubleshooting
Operation and Maintenance Manual
5. Operate and Maintenance manual (OMM-99790-53100)
Format: PDF, 214 pages
Language: English
Table of Contents:
TABLE OF CONTENTS
SAFETY RULES FORKLIFT TRUCK OPERATORS
KNOW YOUR FORKLIFT TRUCK
HOW TO AVOID A TIPOVER / HOW TO SURVIVE ONE
REFUELING
OPERATION
OPERATING TECHNIQUES
STORING THE FORKLIFT TRUCK
TRANSPORTATION HINTS
SPECIAL SITUATIONS
TROUBLESHOOTING
MAINTENANCE
SERVICE DATA
TO THE MITSUBISHI FORKLIFT TRUCK OWNER
APPENDIX
6. Wiring Diagram (EL-99799-62100_0318)
Format: PDF, 45 pages
Language: English
This manuals will assist you in diagnosing, analyses, testing, repair, repairing engine, operating, maintaining, and troubleshooting for your diesel forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FD100N1 (AF15E-00011-up)
FD120N1 (AF15E-00011-up)
FD135N1 (AF15E-00011-up)
FD150AN1 (AF24C-00011-up)
FD160AN1 (AF39A-00011-up)
The manual comprises 6 documents, including three Service Manuals, the Engine Technical Manual, Operate and Maintenance manual, and Wiring Diagram
1. Service Manual: Chassis & Mast, Volume 2 (SM-99799-50100_VOL2_1114)
Format: PDF, 322 pages
Language: English
Table of Contents:
REAR AXLE
Specifications
Structure
Removing Rear Wheel
Installing Rear Wheel
Removing Rear Axle
Installing Rear Axle
Disassembling Rear Axle Assembly
Assembling Rear Axle
Disassembling Power Steering Cylinder
Inspecting and Adjusting Power Steering Cylinder
Assembling Power Steering Cylinder
Adjustment
Troubleshooting
Service Data
BRAKE SYSTEM
Specifications
Structure
Removing Wheel Brake
Installing Wheel Brake
Disassembling Wheel Brake (Dry Brake System)
Inspecting and Repairing Wheel Brake (Dry Brake System)
Assembling Wheel Brake (Dry Brake System)
Disassembling Wheel Cylinder (Dry Brake System)
Inspecting and Repairing Wheel Cylinder (Dry Brake System)
Assembling Wheel Cylinder
Disassembling Air Master (Dry Brake System)
Assembling Air Master (Dry Brake System)
Disassembling Booster (Wet Brake System)
Assembling Booster (Dry Brake System)
Disassembling Parking Brake
Inspecting and Repairing Parking Brake
Assembling Parking Brake
Disassembling Brake Control Valve
Assembling Brake Control Valve
Disassembling Air Dryer
Inspecting and Repairing Air Dryer
Assembling Air Dryer
Adjusting and Testing Actuation
Troubleshooting
Service Data
STEERING SYSTEM
Specifications
Structure
Removing and Installing Steering Valve Piping
Removing and Installing Steering Wheel, Steering Valve, and Tilt Lock Lever
Disassembling Steering Valve
Assembling Steering Valve
Troubleshooting
Service Data
HYDRAULIC SYSTEM
Specifications
Structure
Removing Control Valve
Removing Lift Cylinders
Installing Lift Cylinders
Removing Tilt Cylinders
Removing Gear Pump
Disassembling Gear Pump
Inspecting and Repairing Gear Pump
Assembling Gear Pump
Installing Gear Pump
Disassembling Priority Valve
Assembling Priority Valve
Disassembling and Assembling Control Valve
Disassembling Flow Regulator Valve
Inspecting and Repairing Flow Regulator Valve
Assembling Flow Regulator Valve
Disassembling Lift Cylinder
Inspecting Lift Cylinder
Assembling Lift Cylinders
Disassembling Tilt Cylinder
Inspecting and Repairing Tilt Cylinder
Assembling Tilt Cylinder
Inspecting and Adjusting Hydraulic System
Drift Test
Troubleshooting
Service Data
MAST AND FORKS
Specifications
Structure
Removing Mast and Lift Bracket
Disassembling Mast Assembly
Inspecting and Repairing Mast Assembly
Assembling Mast Assembly
Adjusting Mast Assembly
Troubleshooting
Service Data
SIDE SHIFTER
Applicable Attachment Models
Specifications
Structure
Removing Main Roller and Side Roller From Lift Bracket
Adjusting Lift Bracket Clearance
Installing Main Roller and Side Roller
Disassembling Side Shifter Cylinder
Assembling Side Shifter Cylinder
Inspecting and Adjusting Side Shifter Cylinder
Troubleshooting
FORK POSITIONER
Applicable Attachment Models
Specifications
Structure
Removing Main Roller and Side Roller From Lift Bracket
Adjusting Lift Bracket Clearance
Installing Main Roller and Side Roller
Troubleshooting
SERVICE DATA
Maintenance Schedule
Tightening Torques for Standard Bolts and Nuts
Periodic Replacement Parts
Lubrication Schedule
Weight of Major Devices
Special Tools
HOW TO READ CIRCUIT DIAGRAMS
Description of Circuit Diagrams
How to Read Circuit Diagrams
How to Read Connector Diagrams
Abbreviation
CIRCUIT DIAGRAM
SPINE
BACK COVER
2. Service Manual: Chassis & Mast, Volume 1 (SM-99799-50100_VOL1_1114)
Format: PDF, 372 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Model View
Applicable Forklift Truck Models
Serial Number Locations
Specifications
COOLING SYSTEM
Specifications
Structure
Removing Cooling System
Inspecting and Adjusting Radiator and Intercooler
Installing Cooling System
Troubleshooting
Service Data
ELECTRICAL SYSTEM
Chassis Electrical Components and Wiring Outline
Console Box
Main Electrical Components
Battery and Maintenance
Meter panel
Wire Color
Troubleshooting
CONTROLLERS
Outline
Service Tool Functions
Diagnostic Code List
Troubleshooting
POWER TRAIN
Specifications
Structure
Reduction Ratio
Removing and Installing Engine and Transmission Unit
Installing Engine and Transmission Unit
SPEED POWERSHIFT TRANSMISSION
Specifications
Structure
Removing Transmission
Installing Transmission
Disassembling Torque Converter
Inspecting and Repairing Torque Converter
Assembling Torque Converter
Disassembling Transmission
Inspecting and Repairing Transmission
Assembling Transmission
Disassembling Control Valve
Inspecting and Repairing Control Valve
Assembling Control Valve
Disassembling Main Regulator Valve
Inspecting and Repairing Main Regulator Valve
Assembling Main Regulator Valve
Adjustment
Troubleshooting
Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications
Structure
Removing Front Wheels
Installing Front Wheels
Removing Front Axle and Reduction Differential
Installing Front Axle and Reduction Differential
Removing Reduction Differential
Installing Reduction Differential
Disassembling Hub Reduction (FD100N1 to FD150AN1)
Inspecting and Repairing Hub Reduction (FD100N1 to FD150AN1)
Disassembling Hub Reduction (FD160AN1)
Inspecting and Repairing Hub Reduction (FD160AN1)
Disassembling Reduction Differential
Assembling Reduction Differential
Troubleshooting
Service Data
3. Service Manual: Chassis & Mast (SM-99799-50100_14)
Format: PDF, 684 pages
Language: English
Table of Contents:
FOREWORD
TABLE OF CONTENTS
GENERAL INFORMATION
COOLING SYSTEM
ELECTRICAL SYSTEM
CONTROLLERS
POWER TRAIN
SPEED POWERSHIFT TRANSMISSION
FRONT AXLE AND REDUCTION DIFFERENTIAL
REAR AXLE
BRAKE SYSTEM
STEERING SYSTEM
HYDRAULIC SYSTEM
MAST AND FORKS
SIDE SHIFTER
FORK POSITIONER
SERVICE DATA
HOW TO READ CIRCUIT DIAGRAMS
CIRCUIT DIAGRAM
4. Engine Technical Manual: 1204E Diesel Engine (EN-99799-56100)
Format: PDF, 880 pages
Language: English
Table of Contents:
Specifications
Disassembly and Assembly
Systems Operation Testing and Adjusting
Troubleshooting
Operation and Maintenance Manual
5. Operate and Maintenance manual (OMM-99790-53100)
Format: PDF, 214 pages
Language: English
Table of Contents:
TABLE OF CONTENTS
SAFETY RULES FORKLIFT TRUCK OPERATORS
KNOW YOUR FORKLIFT TRUCK
HOW TO AVOID A TIPOVER / HOW TO SURVIVE ONE
REFUELING
OPERATION
OPERATING TECHNIQUES
STORING THE FORKLIFT TRUCK
TRANSPORTATION HINTS
SPECIAL SITUATIONS
TROUBLESHOOTING
MAINTENANCE
SERVICE DATA
TO THE MITSUBISHI FORKLIFT TRUCK OWNER
APPENDIX
6. Wiring Diagram (EL-99799-62100_0318)
Format: PDF, 45 pages
Language: English
Included
Service Manual
3Engine Technical Manual
1Operate and Maintenance manual
1Wiring Diagram
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