































Illustrated factory set of Service Manuals for Mitsubishi Electric Forklift Trucks Models FB16PNT (EFB25-00011-49999), FB18PNT (EFB26-00011-49999) and FB20PNT (EFB26-50011-99999).
This manuals will assist you in diagnosing, analyses, testing, repair, operating, and maintaining for your electric forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FB16PNT (EFB25-00011-49999)
FB18PNT (EFB26-00011-49999)
FB20PNT (EFB26-50011-99999)
The manual comprises 5 documents, including four Service Manuals, and the Operate and Maintenance manual
1. Service Manual: Controller (SM-99759-7P110-Controller_0716)
Format: PDF, 314 pages
Language: English
Publication Date: 01 Jul 2016
Table of Contents:
CONTROLLER
Controller System
Traction Controller Feature
Lifting Controller Feature
Other Feature
Setup Option
Diagnostics
Removal and Installation
Basic Check
AC Motor System Basics
TROUBLESHOOTING FOR CONTROL CIRCUITS
General Information
List of Diagnostic Codes
Troubleshooting
MOTOR
Motor Installation Positions
Specifications
Structures
Removing Transfer Assemblies, Traction motors
Disassembling Traction motor
Inspecting Traction Motor
Assembling Traction motor
Removing Pump Motor
Disassembling Pump Motor
Inspecting Pump Motor
Assembling Pump motor
Tightening of High-Power Cable Terminals
Removing EPS Motor
Disassembling EPS Motor
Inspecting EPS Motor
Inspecting EPS Motor
Troubleshooting
HOW TO READ CIRCUIT DIAGRAMS
Description of Circuit Diagrams
How to Read Circuit Diagrams
How to Read Connector Diagrams
CIRCUIT DIAGRAM
2. Service Manual: Controller (SM-99759-7P100-Controller_0112)
Format: PDF, 272 pages
Language: English
Publication Date: 01 Jan 2012
Table of Contents:
CONTROLLER
Controller System
Traction Controller Feature
Lifting Controller Feature
Other Feature
Setup Option
Diagnostics
Removal and Installation
Basic Check
AC Motor System Basics
TROUBLESHOOTING FOR CONTROL CIRCUITS
General Information
List of Error Codes
Troubleshooting
MOTOR
Motor Installation Positions
Specifications
Structures
Removing Transfer Assemblies, Traction Motors
Disassembling Traction motor
Inspecting Traction Motor
Assembling Traction Motor
Removing Pump Motor
Disassembing Pump Motor
Inspecting Pump Motor
Assembling Pump motor
Tightening of High-power Cable Terminals
Removing EPS Motor
Disassembling EPS Motor
Inspecting EPS Motor
Inspecting EPS Motor
Troubleshooting
HOW TO READ CIRCUIT DIAGRAMS
Description of Circuit Diagrams
How to Read Circuit Diagrams
How to Read Connector Diagrams
CIRCUIT DIAGRAM
3. Service Manual: Chassis & Mast (SM-99759-7M120_0716)
Format: PDF, 302 pages
Language: English
Publication Date: 01 Jul 2016
Table of Contents:
FOREWORD
Safety
LOCKOUT/TAGOUT
How to Use This Manual
Symbols and Abbreviations
Units
GENERAL INFORMATION
Model View
Forklift Truck Models Covered
Serial Number Locations
Specifications
ELECTRICAL COMPONENTS
Console
Disassembling Console
Assembling Console
Meter panel
Key Switch
Lighting Switch (Rear Working Light)
Horn Switch and Battery Disconnect Switch
Troubleshooting of Lighting and Horn Systems
Parking Brake Switch
Combination Switch
Disassembling Accelerator Control
FC Armrest
Foot Direction Control (Option)
Fuses
POWER TRAIN
Removing Battery
Removing Front Wheels
Removing Transfer Assemblies, Traction Motors
Installing Transfer Assemblies, Traction Motors and Calipers
Service Data
TRANSFER UNITS
Specifications
Structure
Disassembling Transfer Units
Inspecting Transfer Units
Assembling Transfer Units
Service Data
REAR AXLE
Structure
Removing Rear Wheel
Installing Rear Wheel
Removing Rear Axle
Installing Rear Axle
Disassembling Rear Axle
Assembling Rear Axle
Inspecting and Adjusting Rear Axle
Troubleshooting
Service Data
BRAKE SYSTEM
Specifications
Structure
Removing Master Cylinder
Disassembling Master Cylinder
Inspecting and Adjusting Master Cylinder
Assembling Master Cylinder
Inspecting and Adjusting Brake Pedal Assembly
Adjusting and Manual Release of Electro-Magnetic Brake
Troubleshooting
Service Data
STEERING SYSTEM
Specifications
Structure
Removing Steering Linkage Assembly
Inspecting Steering Linkage Assembly
Installing Steering Linkage Assembly
Troubleshooting
HYDRAULIC SYSTEM
Specifications
Structure
Removing Control Valve (MC Model)
Installing Control Valve
Removing Gear Pump
Installing Gear Pump
Removing Suction Filter and Return Filter
Installing Suction Filter and Return Filter
Removing Lift Cylinders (Simplex Mast)
Removing Lift Cylinders (Triplex Mast and Duplex Mast)
Installing Lift Cylinder
Removing Tilt Cylinders
Disassembling Lift cylinder
Assembling Lift Cylinder
Disassembling Tilt Cylinder
Assembling Tilt Cylinder
Inspecting and Adjusting Hydraulic System
Tests
Troubleshooting
Service Data
MC Control Valve
Construction and Function of FC Control Valve
Removing FC Control Valve
Installing FC Control Valve
Disassembly of FC Control Valve
Assembly of FC Control Valve
Valves Included in the Inlet Section
Disassembling Inlet Section
Valves Included in Tilt Section
Disassembling Tilt Section
Valves Incorporated in Attachment Section
Disassembling Attachment Section
Disassembling End Cover Plate
Cleaning
Inspecting
Precautions for Assembly
Assembling Inlet Section
Assembling Tilt Section
Assembling Attachment Section
Solenoid Control Valve
Service Data
MAST AND FORKS
Mast System
Description
Removing Simplex Mast
Installing Simplex Mast
Removing Triplex Mast, Duplex Mast
Installing Triplex Mast, Duplex Mast
Disassembling Simplex Mast
Disassembling Duplex Mast
Disassembling Triplex Mast
Inspecting Triplex Mast
Assembling Triplex Mast
Mast Height Sensor (Option)
Inspecting and Adjusting Mast and Forks
Troubleshooting
Service Data
Service Data
Inspection Standards
Periodic Replacement of Parts
Tightening Torques for Standard Bolts and Nuts
Lubrication Instructions
Weight of Major Devices
Special tools
Panel Cabin
Battery Exchange or Battery Charging
Cleaning Top Roof
Replacing Top Roof
Maintenance
4. Service Manual: Chassis & Mast (SM-99759-7M110_0415)
Format: PDF, 238 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Model View
Truck Models Covered
Serial Number Locations
Specifications
VEHICLE ELECTRICAL COMPONENTS
Console
Disassembling Console
Reassembling Console
Meter panel
Key Switch
Lighting Switch (Rear Work Lamp) (OP)
Horn Switch and Battery Disconnect Switch
Troubleshooting of Lighting and Horn Systems
Parking Brake Switch
Combination Switch
Disassembling Accelerator Control
Fuses
POWER TRAIN
Removing Batteries
Removing Front Wheels
Removing Transfer Assemblies, Traction Motors
Installing Transfer Assemblies, Traction Motors and Calipers
Service Data
TRANSFER UNITS
Specifications
Structure
Disassembling Transfer Units
Inspecting Transfer Units
Reassembling Transfer Units
Service Data
REAR AXLE
Structure
Removing Rear Wheel
Installing Rear Wheel
Removing Rear Axle
Installing Rear Axle
Disassembling Rear Axle
Reassembling Rear Axle
Inspecting and Adjusting Rear Axle
Troubleshooting
Service Data
BRAKE SYSTEM
Specifications
Structure
Removing Master Cylinder
Disassembling Master Cylinder
Inspecting and Adjusting Master Cylinder
Reassembling Master Cylinder
Inspecting and Adjusting Brake Pedal Assembly
Manually Release of Electro-Magnetic Brake
Troubleshooting
Service Data
STEERING SYSTEM
Specifications
Structure
Removing Steering Linkage Assembly
Inspecting Steering Linkage Assembly
Installing Steering Linkage Assembly
Troubleshooting
HYDRAULIC SYSTEM
Specifications
Structure
Removing Control Valve (MC Model)
Installing Control Valve
Removing Gear Pump
Installing Gear Pump
Removing Suction Filter and Return Filter
Installing Suction Filter and Return Filter
Removing Lift Cylinders (Simplex Mast)
Removing Lift Cylinders (Triplex Mast and Duplex Mast)
Installing Lift Cylinder
Removing Tilt Cylinders
Disassembling Lift cylinder
Reassembling Lift Cylinder
Disassembling Tilt Cylinder
Reassembling Tilt Cylinder
Inspecting and Adjusting Hydraulic System
Tests
Troubleshooting
Service Data
MC Control Valve
MAST AND FORKS
Mast System
Description
Removing Simplex Mast
Installing Simplex Mast
Removing Triplex Mast, Duplex Mast
Installing Triplex Mast, Duplex Mast
Disassembling Simplex Mast
Disassembling Duplex Mast
Disassembling Triplex Mast
Inspecting Triplex Mast
Reassembling Triplex Mast
Inspecting and Adjusting Mast and Forks
Troubleshooting
Service Data
Service Data
Inspection Standards
Periodic Replacement of Parts
Tightening Torques for Standard Bolts and Nuts
Lubrication Instructions
Weight of Major Devices
Special tools .
5. Operate and Maintenance manual (OMM-99750-7M100_0412)
Format: PDF, 212 pages
Language: English
Table of Contents:
FOREWORD
This manuals will assist you in diagnosing, analyses, testing, repair, operating, and maintaining for your electric forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FB16PNT (EFB25-00011-49999)
FB18PNT (EFB26-00011-49999)
FB20PNT (EFB26-50011-99999)
The manual comprises 5 documents, including four Service Manuals, and the Operate and Maintenance manual
1. Service Manual: Controller (SM-99759-7P110-Controller_0716)
Format: PDF, 314 pages
Language: English
Publication Date: 01 Jul 2016
Table of Contents:
CONTROLLER
Controller System
Traction Controller Feature
Lifting Controller Feature
Other Feature
Setup Option
Diagnostics
Removal and Installation
Basic Check
AC Motor System Basics
TROUBLESHOOTING FOR CONTROL CIRCUITS
General Information
List of Diagnostic Codes
Troubleshooting
MOTOR
Motor Installation Positions
Specifications
Structures
Removing Transfer Assemblies, Traction motors
Disassembling Traction motor
Inspecting Traction Motor
Assembling Traction motor
Removing Pump Motor
Disassembling Pump Motor
Inspecting Pump Motor
Assembling Pump motor
Tightening of High-Power Cable Terminals
Removing EPS Motor
Disassembling EPS Motor
Inspecting EPS Motor
Inspecting EPS Motor
Troubleshooting
HOW TO READ CIRCUIT DIAGRAMS
Description of Circuit Diagrams
How to Read Circuit Diagrams
How to Read Connector Diagrams
CIRCUIT DIAGRAM
2. Service Manual: Controller (SM-99759-7P100-Controller_0112)
Format: PDF, 272 pages
Language: English
Publication Date: 01 Jan 2012
Table of Contents:
CONTROLLER
Controller System
Traction Controller Feature
Lifting Controller Feature
Other Feature
Setup Option
Diagnostics
Removal and Installation
Basic Check
AC Motor System Basics
TROUBLESHOOTING FOR CONTROL CIRCUITS
General Information
List of Error Codes
Troubleshooting
MOTOR
Motor Installation Positions
Specifications
Structures
Removing Transfer Assemblies, Traction Motors
Disassembling Traction motor
Inspecting Traction Motor
Assembling Traction Motor
Removing Pump Motor
Disassembing Pump Motor
Inspecting Pump Motor
Assembling Pump motor
Tightening of High-power Cable Terminals
Removing EPS Motor
Disassembling EPS Motor
Inspecting EPS Motor
Inspecting EPS Motor
Troubleshooting
HOW TO READ CIRCUIT DIAGRAMS
Description of Circuit Diagrams
How to Read Circuit Diagrams
How to Read Connector Diagrams
CIRCUIT DIAGRAM
3. Service Manual: Chassis & Mast (SM-99759-7M120_0716)
Format: PDF, 302 pages
Language: English
Publication Date: 01 Jul 2016
Table of Contents:
FOREWORD
Safety
LOCKOUT/TAGOUT
How to Use This Manual
Symbols and Abbreviations
Units
GENERAL INFORMATION
Model View
Forklift Truck Models Covered
Serial Number Locations
Specifications
ELECTRICAL COMPONENTS
Console
Disassembling Console
Assembling Console
Meter panel
Key Switch
Lighting Switch (Rear Working Light)
Horn Switch and Battery Disconnect Switch
Troubleshooting of Lighting and Horn Systems
Parking Brake Switch
Combination Switch
Disassembling Accelerator Control
FC Armrest
Foot Direction Control (Option)
Fuses
POWER TRAIN
Removing Battery
Removing Front Wheels
Removing Transfer Assemblies, Traction Motors
Installing Transfer Assemblies, Traction Motors and Calipers
Service Data
TRANSFER UNITS
Specifications
Structure
Disassembling Transfer Units
Inspecting Transfer Units
Assembling Transfer Units
Service Data
REAR AXLE
Structure
Removing Rear Wheel
Installing Rear Wheel
Removing Rear Axle
Installing Rear Axle
Disassembling Rear Axle
Assembling Rear Axle
Inspecting and Adjusting Rear Axle
Troubleshooting
Service Data
BRAKE SYSTEM
Specifications
Structure
Removing Master Cylinder
Disassembling Master Cylinder
Inspecting and Adjusting Master Cylinder
Assembling Master Cylinder
Inspecting and Adjusting Brake Pedal Assembly
Adjusting and Manual Release of Electro-Magnetic Brake
Troubleshooting
Service Data
STEERING SYSTEM
Specifications
Structure
Removing Steering Linkage Assembly
Inspecting Steering Linkage Assembly
Installing Steering Linkage Assembly
Troubleshooting
HYDRAULIC SYSTEM
Specifications
Structure
Removing Control Valve (MC Model)
Installing Control Valve
Removing Gear Pump
Installing Gear Pump
Removing Suction Filter and Return Filter
Installing Suction Filter and Return Filter
Removing Lift Cylinders (Simplex Mast)
Removing Lift Cylinders (Triplex Mast and Duplex Mast)
Installing Lift Cylinder
Removing Tilt Cylinders
Disassembling Lift cylinder
Assembling Lift Cylinder
Disassembling Tilt Cylinder
Assembling Tilt Cylinder
Inspecting and Adjusting Hydraulic System
Tests
Troubleshooting
Service Data
MC Control Valve
Construction and Function of FC Control Valve
Removing FC Control Valve
Installing FC Control Valve
Disassembly of FC Control Valve
Assembly of FC Control Valve
Valves Included in the Inlet Section
Disassembling Inlet Section
Valves Included in Tilt Section
Disassembling Tilt Section
Valves Incorporated in Attachment Section
Disassembling Attachment Section
Disassembling End Cover Plate
Cleaning
Inspecting
Precautions for Assembly
Assembling Inlet Section
Assembling Tilt Section
Assembling Attachment Section
Solenoid Control Valve
Service Data
MAST AND FORKS
Mast System
Description
Removing Simplex Mast
Installing Simplex Mast
Removing Triplex Mast, Duplex Mast
Installing Triplex Mast, Duplex Mast
Disassembling Simplex Mast
Disassembling Duplex Mast
Disassembling Triplex Mast
Inspecting Triplex Mast
Assembling Triplex Mast
Mast Height Sensor (Option)
Inspecting and Adjusting Mast and Forks
Troubleshooting
Service Data
Service Data
Inspection Standards
Periodic Replacement of Parts
Tightening Torques for Standard Bolts and Nuts
Lubrication Instructions
Weight of Major Devices
Special tools
Panel Cabin
Battery Exchange or Battery Charging
Cleaning Top Roof
Replacing Top Roof
Maintenance
4. Service Manual: Chassis & Mast (SM-99759-7M110_0415)
Format: PDF, 238 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Model View
Truck Models Covered
Serial Number Locations
Specifications
VEHICLE ELECTRICAL COMPONENTS
Console
Disassembling Console
Reassembling Console
Meter panel
Key Switch
Lighting Switch (Rear Work Lamp) (OP)
Horn Switch and Battery Disconnect Switch
Troubleshooting of Lighting and Horn Systems
Parking Brake Switch
Combination Switch
Disassembling Accelerator Control
Fuses
POWER TRAIN
Removing Batteries
Removing Front Wheels
Removing Transfer Assemblies, Traction Motors
Installing Transfer Assemblies, Traction Motors and Calipers
Service Data
TRANSFER UNITS
Specifications
Structure
Disassembling Transfer Units
Inspecting Transfer Units
Reassembling Transfer Units
Service Data
REAR AXLE
Structure
Removing Rear Wheel
Installing Rear Wheel
Removing Rear Axle
Installing Rear Axle
Disassembling Rear Axle
Reassembling Rear Axle
Inspecting and Adjusting Rear Axle
Troubleshooting
Service Data
BRAKE SYSTEM
Specifications
Structure
Removing Master Cylinder
Disassembling Master Cylinder
Inspecting and Adjusting Master Cylinder
Reassembling Master Cylinder
Inspecting and Adjusting Brake Pedal Assembly
Manually Release of Electro-Magnetic Brake
Troubleshooting
Service Data
STEERING SYSTEM
Specifications
Structure
Removing Steering Linkage Assembly
Inspecting Steering Linkage Assembly
Installing Steering Linkage Assembly
Troubleshooting
HYDRAULIC SYSTEM
Specifications
Structure
Removing Control Valve (MC Model)
Installing Control Valve
Removing Gear Pump
Installing Gear Pump
Removing Suction Filter and Return Filter
Installing Suction Filter and Return Filter
Removing Lift Cylinders (Simplex Mast)
Removing Lift Cylinders (Triplex Mast and Duplex Mast)
Installing Lift Cylinder
Removing Tilt Cylinders
Disassembling Lift cylinder
Reassembling Lift Cylinder
Disassembling Tilt Cylinder
Reassembling Tilt Cylinder
Inspecting and Adjusting Hydraulic System
Tests
Troubleshooting
Service Data
MC Control Valve
MAST AND FORKS
Mast System
Description
Removing Simplex Mast
Installing Simplex Mast
Removing Triplex Mast, Duplex Mast
Installing Triplex Mast, Duplex Mast
Disassembling Simplex Mast
Disassembling Duplex Mast
Disassembling Triplex Mast
Inspecting Triplex Mast
Reassembling Triplex Mast
Inspecting and Adjusting Mast and Forks
Troubleshooting
Service Data
Service Data
Inspection Standards
Periodic Replacement of Parts
Tightening Torques for Standard Bolts and Nuts
Lubrication Instructions
Weight of Major Devices
Special tools .
5. Operate and Maintenance manual (OMM-99750-7M100_0412)
Format: PDF, 212 pages
Language: English
Table of Contents:
FOREWORD