Illustrated factory set of Service Manuals for Mitsubishi Electric Forklift Trucks Models FB10CA (221AE0001-up), FB10HCA (221AE0001-up), FB14CA (221AE0001-up), FB14HCA (221AE0001-up), FB15CA (221AE0001-up), FB15HCA (221AE0001-up), FB18CA (221AE0001-up), FB18HCA (221AE0001-up), FB20CA (241AC0001-up), FB25CA (241AC0001-up), FB25HCA (241AC0001-up), FB28CA (241AC0001-up) and FB30CA (251AC0001-up).
This manuals will assist you in diagnosing, analyses, testing, repair, operating, and maintaining for your electric forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FB10CA (221AE0001-up)
FB10HCA (221AE0001-up)
FB14CA (221AE0001-up)
FB14HCA (221AE0001-up)
FB15CA (221AE0001-up)
FB15HCA (221AE0001-up)
FB18CA (221AE0001-up)
FB18HCA (221AE0001-up)
FB20CA (241AC0001-up)
FB25CA (241AC0001-up)
FB25HCA (241AC0001-up)
FB28CA (241AC0001-up)
FB30CA (251AC0001-up)
The manual comprises 3 documents, including two Service Manuals, and the Operate and Maintenance manual
1. Service Manual: Controller (SM-99N19-53100_Controller_E08)
Format: PDF, 113 pages
Language: English
Table of Contents:
Introduction
Adjustment of SICOS-AC
Troubleshooting
Wiring and main controller layout
2. Service Manual: Chassis, Mast (SM-99N19-51100_E08)
Format: PDF, 211 pages
Language: English
Table of Contents:
1 .GENERAL
1-1. Appearance
1-2. Specifications
2 .FRONT AXLE (DRIVE)
2-1. Location and name
2-2. Disassembly and reassembly
2-2-1. Front axle - removal and installation
2-2-2. Front axle - disassembly and reassembly
2-3. Inspection and adjustment
2-3-1. Gears - Inspection and replacement
2-3-2. Wheel hub and hub bolt - Inspection
2-4. Troubleshooting
2-4-1. Front axle - troubleshooting
3 .REAR AXLE (STEERING)
3-1. Location and name
3-2. Disassembly and reassembly
3-2-1. Rear axle - removal and installation
3-2-2. Rear axle - disassembly and reassembly
3-2-3. Rear axle assembly - methods and precautions
3-3. Inspection and adjustmentv
3-3-1. Bushing - inspection
3-3-2. Center arm - inspection
3-3-3. Tie rod comp. - inspection
3-3-4. Knuckle - inspection
3-3-5. King pin - inspection
3-3-6. Hub and hub bolt - inspection
3-3-7. Rear axle comp. - inspection
3-4. Troubleshooting
3-4-1. Rear axle - troubleshooting
4 .TYRE
4-1. Location, name and tyre size
4-1-1. Tyre - location and name
4-1-2. Tyre size
4-2. Inspection and adjustment
4-2-1. Hub nut - inspection
4-2-2. Rim and rim bolt - inspection
4-2-3. Air pressure - inspection
4-2-4. Tyre - visual inspection and replacement
4-3. Troubleshooting
4-3-1. Tyre - troubleshooting
5. STEERING
5-1. Location and name
5-2. Disassembly and reassembly
5-2-1. Steering - removal and installation
5-2-2. Steering linkage - disassembly and reassembly
5-3. Inspection and adjustment
5-3-1. Joint - inspection and replacement
5-3-2. Knob - inspection and replacement
5-3-3. Steering wheel - inspection and replacement
5-3-4. Torque sensor neutral - check and adjustment
5-3-5. Checking by voltage
5-4. Troubleshooting
5-4-1. Steering linkage - troubleshooting
6. BRAKE
6-1. Location and name
6-1-1. Foot brake linkage - main part names
6-1-2. Parking brake linkage - main part names
6-2. Disassembly and reassembly
6-2-1. Wheel brake - removal and installation
6-2-2. Wheel brake - disassembly and reassembly
6-3. Inspection and adjustment
6-3-1. Brake drum - inspection, repair and replacement
6-3-2. Shoe & lining - inspection and replacement
6-3-3. Adjustor ass`y - inspection and replacement
6-3-4. Wheel cylinder ass`y - inspection and replacement
6-3-5. Master cylinder ass`y - inspection and replacement
6-3-6. Brake pedal - inspection
6-3-7. Parking lever - inspection and adjustment
6-3-8. Brake linkage - adjustment
6-3-9. Discharge air from the brakes
6-4. Troubleshooting
6-4-1. Brake - troubleshooting
7. HYDRAULIC SYSTEM
7-1. Oil piping circuit
7a. HYDRAULIC PUMP
7a-1. Location and name
7a-2. Disassembly and reassembly
7a-2-1. Hydraulic pump - removal and installation
7a-3. Inspection and adjustment
7a-3-1. Hydraulic pump - inspection
7a-4. Troubleshooting
7a-4-1. Hydraulic pump - troubleshooting
7b. OIL TANK AND OIL PIPING
7b-1. Location and name
7b-1-1. Resin oil tank - main part names
7b-1-2. Iron oil tank - main part names
7b-2. Disassembly and reassembly
7b-2-1. Oil tank - precautions
7b-2-2. Oil piping replacement - precautions
7b-3. Inspection and adjustment
7b-3-1. Oil - inspection
7b-3-2. Recommended oil and oil quantity
7b-3-3. Oil tank and filters - cleaning and check
7b-4. Troubleshooting
7b-4-1. Oil tank - troubleshooting
7c. CONTROL VALVE
7c-1. Location and name
7c-2. Disassembly and reassembly
7c-2-1. Control valve - removal and installation
7c-2-2. Inner kit of control valve - replacement
7c-3. Inspection and adjustment
7c-3-1. Relief pressure - measurement
7c-3-2. Microswitch - adjustment
7c-4. Troubleshooting
7c-4-1. Control valve - troubleshooting
7d. CYLINDER
7d-1. Location and name
7d-1-1. Lift cylinder - main part names
7d-1-2. Tilt cylinder - main part names
7d-2. Disassembly and reassembly
7d-2-1. Lift cylinder (2SP mast) - removal
7d-2-2. Lift cylinder 2nd (3FP/2FP mast) - removal
7d-2-3. Tilt cylinder - removal
7d-2-4. Lift cylinder - installation and adjustment
7d-2-5. Tilt cylinder - installation
7d-2-6. Lift cylinder - disassembly and reassembly
7d-2-7. Tilt cylinder - disassembly and reassembly
7d-3. Inspection and adjustment
7d-3-1. Cylinder comp. - inspection
7d-3-2. Piston rod - inspection
7d-3-3. Drift of lift lowering and tilt - inspection
7d-4. Troubleshooting
7d-4-1. Cylinder - troubleshooting
8. MAST
8-1. Location and name
8-2. Disassembly and reassembly
8-2-1. Lift bracket - removal
8-2-2. Mast ass`y - removal
8-2-3. Mast - disassembly and reassembly
8-3. Inspection and adjustment
8-3-1. Mast, lift bracket and roller shaft - inspection
8-3-2. Back shoe - inspection
8-3-3. Lift chain - inspection and replacement
8-3-4. Chain bolt - inspection
8-3-5. Chain wheel - inspection
8-3-6. Hose pulley - inspection
8-3-7. Roller - inspection and replacement
8-3-8. Fork - inspection and replacement
8-3-9. Lift chain - inspection and adjustment
8-3-10. Mast inclination - inspection and adjustmen
8-4. Troubleshooting
8-4-1. Mast - troubleshooting
9. MOTOR
9-1. Location and name
9-1-1. Traction motor - main part names
9-1-2. Hydraulic motor - main part names
9-1-3. EPS motor - main part names
9-1-4. Motors - specifications
9-2. Disassembly and reassembly
9-2-1. Traction motor - removal and installation
9-2-2. Hydraulic motor - removal and installation
9-2-3. EPS motor - removal and installation
9-2-4. Traction motor - disassembly and reassembl
9-2-5. Hydraulic motor - disassembly and reassembly
9-2-6. EPS motor - disassembly and reassembly
9-3. Inspection and adjustment
9-3-1. Rotor comp. - inspection and replacement (Traction and hydraulic motor)
9-3-2. Armature comp. - inspection and replacement
9-3-3. Brush, brush holder and spring (EPS motor) - inspection and replacement
9-3-4. Motor ass`y - inspection (Traction motor and Hydraulic motor)
9-3-5. Motor ass`y (EPS motor) - inspection
9-3-6. Oil seal and permanent magnet (EPS motor) - inspection and replacement
9-4. Troubleshooting
9-4-1. Motor - troubleshooting
10. ELECTRIC PARTS
10-1. Location and name
10a. CONTROL UNIT
10a-1. Location and name
10a-2. Disassembly and reassembly
10a-2-1. Control unit - removal and installation
10a-2-2. Control unit - disassembly and reassembly
10a-3. Check and replacement
10a-3-1. Capacitor - discharging procedure
10a-3-2. Module, IGBT - inspection and replacement
10a-3-3. Capacitor - check and replacement
10a-3-4. EPS controller - specifications
10b. DISPLAY PANEL AND DIRECTIONALSWITCH
10b-1. Disassembly and reassembly
10b-1-1. Display panel - disassembly and reassembly
10b-1-2. Directional switch - disassembly and reassembly
10c. ACCELERATOR
10c-1. Disassembly and reassembly
10c-1-1. Accelerator linkage - removal and installation
10d. MAIN CONTACTOR AND FUSE
10d-1. Disassembly and reassembly
10d-1-1. Control unit - removal and installation
10d-2. Inspection and replacement
10d-2-1. Main contactor - inspection and replacement
10d-2-2. Fuse - replacement
10e. CHARGER
10e-1. Disassembly and reassembly
10e-1-1. Charger ass`y - disassembly and reassembly
10e-1-2. Transformer - disassembly and reassembly
10e-1-3. Built-in charger - specifications
10e-2. Inspection and replacement
10e-2-1. Magnetic contactor - inspection
10e-2-2. Plug comp. and receptacle - inspection and replacement
10e-2-3. Link fuse and fuse base - inspection
10e-2-4. Transformer - inspection
10e-2-5. Diode - inspection
10e-3. Inspection After Assembly
10e-3-1. Timer - inspection
10e-3-2. Reserve function - inspection
10e-4. Charging procedure
10e-4-1. Normal (Daily charge)
10e-4-2. Reserve charge
10e-4-3. Balancing charge
10e-5. Voltage tap
10e-5-1. Power voltage - check
10e-5-2. Voltage tap - selection
10e-5-3. Power tap - switching
10e-5-4. Link fuse (three-phase voltage) - replacement
10f. BATTERY
10f-1. Disassembly and reassembly
10f-1-1. Battery - removal and installation
10f-2. Inspection and adjustment
10f-2-1. Battery - inspection
10f-2-2. Battery - Cleaning
10g. MPU BOARD
10g-1. Location and name
10g-1-1. Travel/Hydraulic board
10g-1-2. Display board
11. LASER POINTER
11-1. Adjustment
11-1-1. Fork level - adjustment
11-1-2. Laser optical axis - adjustment
12. SERVICE DATA
12-1. Standard work hours
3. Operate and Maintenance manual (OMM-NL000006685)
Format: PDF, 118 pages
Language: English
Table of Contents:
SAFETY OPERATION
PART NAME AND FUNCTION
DRIVING AND OPERATION
BATTERY AND CHARGER
INSPECTION PRIOR TO OPERATION
INSPECTION OF AFTER OPERATION
PERIODIC SERVICING
QUICK FAULT FINDING
PERIODICAL REPLACING PARTS
STABILITY OF FORKLIFT TRUCK
SPECIFICATIONS
COLD STORAGE TYPE FORKLIFT TRUCK
SIDESHIFT ATTACHMENT
This manuals will assist you in diagnosing, analyses, testing, repair, operating, and maintaining for your electric forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FB10CA (221AE0001-up)
FB10HCA (221AE0001-up)
FB14CA (221AE0001-up)
FB14HCA (221AE0001-up)
FB15CA (221AE0001-up)
FB15HCA (221AE0001-up)
FB18CA (221AE0001-up)
FB18HCA (221AE0001-up)
FB20CA (241AC0001-up)
FB25CA (241AC0001-up)
FB25HCA (241AC0001-up)
FB28CA (241AC0001-up)
FB30CA (251AC0001-up)
The manual comprises 3 documents, including two Service Manuals, and the Operate and Maintenance manual
1. Service Manual: Controller (SM-99N19-53100_Controller_E08)
Format: PDF, 113 pages
Language: English
Table of Contents:
Introduction
Adjustment of SICOS-AC
Troubleshooting
Wiring and main controller layout
2. Service Manual: Chassis, Mast (SM-99N19-51100_E08)
Format: PDF, 211 pages
Language: English
Table of Contents:
1 .GENERAL
1-1. Appearance
1-2. Specifications
2 .FRONT AXLE (DRIVE)
2-1. Location and name
2-2. Disassembly and reassembly
2-2-1. Front axle - removal and installation
2-2-2. Front axle - disassembly and reassembly
2-3. Inspection and adjustment
2-3-1. Gears - Inspection and replacement
2-3-2. Wheel hub and hub bolt - Inspection
2-4. Troubleshooting
2-4-1. Front axle - troubleshooting
3 .REAR AXLE (STEERING)
3-1. Location and name
3-2. Disassembly and reassembly
3-2-1. Rear axle - removal and installation
3-2-2. Rear axle - disassembly and reassembly
3-2-3. Rear axle assembly - methods and precautions
3-3. Inspection and adjustmentv
3-3-1. Bushing - inspection
3-3-2. Center arm - inspection
3-3-3. Tie rod comp. - inspection
3-3-4. Knuckle - inspection
3-3-5. King pin - inspection
3-3-6. Hub and hub bolt - inspection
3-3-7. Rear axle comp. - inspection
3-4. Troubleshooting
3-4-1. Rear axle - troubleshooting
4 .TYRE
4-1. Location, name and tyre size
4-1-1. Tyre - location and name
4-1-2. Tyre size
4-2. Inspection and adjustment
4-2-1. Hub nut - inspection
4-2-2. Rim and rim bolt - inspection
4-2-3. Air pressure - inspection
4-2-4. Tyre - visual inspection and replacement
4-3. Troubleshooting
4-3-1. Tyre - troubleshooting
5. STEERING
5-1. Location and name
5-2. Disassembly and reassembly
5-2-1. Steering - removal and installation
5-2-2. Steering linkage - disassembly and reassembly
5-3. Inspection and adjustment
5-3-1. Joint - inspection and replacement
5-3-2. Knob - inspection and replacement
5-3-3. Steering wheel - inspection and replacement
5-3-4. Torque sensor neutral - check and adjustment
5-3-5. Checking by voltage
5-4. Troubleshooting
5-4-1. Steering linkage - troubleshooting
6. BRAKE
6-1. Location and name
6-1-1. Foot brake linkage - main part names
6-1-2. Parking brake linkage - main part names
6-2. Disassembly and reassembly
6-2-1. Wheel brake - removal and installation
6-2-2. Wheel brake - disassembly and reassembly
6-3. Inspection and adjustment
6-3-1. Brake drum - inspection, repair and replacement
6-3-2. Shoe & lining - inspection and replacement
6-3-3. Adjustor ass`y - inspection and replacement
6-3-4. Wheel cylinder ass`y - inspection and replacement
6-3-5. Master cylinder ass`y - inspection and replacement
6-3-6. Brake pedal - inspection
6-3-7. Parking lever - inspection and adjustment
6-3-8. Brake linkage - adjustment
6-3-9. Discharge air from the brakes
6-4. Troubleshooting
6-4-1. Brake - troubleshooting
7. HYDRAULIC SYSTEM
7-1. Oil piping circuit
7a. HYDRAULIC PUMP
7a-1. Location and name
7a-2. Disassembly and reassembly
7a-2-1. Hydraulic pump - removal and installation
7a-3. Inspection and adjustment
7a-3-1. Hydraulic pump - inspection
7a-4. Troubleshooting
7a-4-1. Hydraulic pump - troubleshooting
7b. OIL TANK AND OIL PIPING
7b-1. Location and name
7b-1-1. Resin oil tank - main part names
7b-1-2. Iron oil tank - main part names
7b-2. Disassembly and reassembly
7b-2-1. Oil tank - precautions
7b-2-2. Oil piping replacement - precautions
7b-3. Inspection and adjustment
7b-3-1. Oil - inspection
7b-3-2. Recommended oil and oil quantity
7b-3-3. Oil tank and filters - cleaning and check
7b-4. Troubleshooting
7b-4-1. Oil tank - troubleshooting
7c. CONTROL VALVE
7c-1. Location and name
7c-2. Disassembly and reassembly
7c-2-1. Control valve - removal and installation
7c-2-2. Inner kit of control valve - replacement
7c-3. Inspection and adjustment
7c-3-1. Relief pressure - measurement
7c-3-2. Microswitch - adjustment
7c-4. Troubleshooting
7c-4-1. Control valve - troubleshooting
7d. CYLINDER
7d-1. Location and name
7d-1-1. Lift cylinder - main part names
7d-1-2. Tilt cylinder - main part names
7d-2. Disassembly and reassembly
7d-2-1. Lift cylinder (2SP mast) - removal
7d-2-2. Lift cylinder 2nd (3FP/2FP mast) - removal
7d-2-3. Tilt cylinder - removal
7d-2-4. Lift cylinder - installation and adjustment
7d-2-5. Tilt cylinder - installation
7d-2-6. Lift cylinder - disassembly and reassembly
7d-2-7. Tilt cylinder - disassembly and reassembly
7d-3. Inspection and adjustment
7d-3-1. Cylinder comp. - inspection
7d-3-2. Piston rod - inspection
7d-3-3. Drift of lift lowering and tilt - inspection
7d-4. Troubleshooting
7d-4-1. Cylinder - troubleshooting
8. MAST
8-1. Location and name
8-2. Disassembly and reassembly
8-2-1. Lift bracket - removal
8-2-2. Mast ass`y - removal
8-2-3. Mast - disassembly and reassembly
8-3. Inspection and adjustment
8-3-1. Mast, lift bracket and roller shaft - inspection
8-3-2. Back shoe - inspection
8-3-3. Lift chain - inspection and replacement
8-3-4. Chain bolt - inspection
8-3-5. Chain wheel - inspection
8-3-6. Hose pulley - inspection
8-3-7. Roller - inspection and replacement
8-3-8. Fork - inspection and replacement
8-3-9. Lift chain - inspection and adjustment
8-3-10. Mast inclination - inspection and adjustmen
8-4. Troubleshooting
8-4-1. Mast - troubleshooting
9. MOTOR
9-1. Location and name
9-1-1. Traction motor - main part names
9-1-2. Hydraulic motor - main part names
9-1-3. EPS motor - main part names
9-1-4. Motors - specifications
9-2. Disassembly and reassembly
9-2-1. Traction motor - removal and installation
9-2-2. Hydraulic motor - removal and installation
9-2-3. EPS motor - removal and installation
9-2-4. Traction motor - disassembly and reassembl
9-2-5. Hydraulic motor - disassembly and reassembly
9-2-6. EPS motor - disassembly and reassembly
9-3. Inspection and adjustment
9-3-1. Rotor comp. - inspection and replacement (Traction and hydraulic motor)
9-3-2. Armature comp. - inspection and replacement
9-3-3. Brush, brush holder and spring (EPS motor) - inspection and replacement
9-3-4. Motor ass`y - inspection (Traction motor and Hydraulic motor)
9-3-5. Motor ass`y (EPS motor) - inspection
9-3-6. Oil seal and permanent magnet (EPS motor) - inspection and replacement
9-4. Troubleshooting
9-4-1. Motor - troubleshooting
10. ELECTRIC PARTS
10-1. Location and name
10a. CONTROL UNIT
10a-1. Location and name
10a-2. Disassembly and reassembly
10a-2-1. Control unit - removal and installation
10a-2-2. Control unit - disassembly and reassembly
10a-3. Check and replacement
10a-3-1. Capacitor - discharging procedure
10a-3-2. Module, IGBT - inspection and replacement
10a-3-3. Capacitor - check and replacement
10a-3-4. EPS controller - specifications
10b. DISPLAY PANEL AND DIRECTIONALSWITCH
10b-1. Disassembly and reassembly
10b-1-1. Display panel - disassembly and reassembly
10b-1-2. Directional switch - disassembly and reassembly
10c. ACCELERATOR
10c-1. Disassembly and reassembly
10c-1-1. Accelerator linkage - removal and installation
10d. MAIN CONTACTOR AND FUSE
10d-1. Disassembly and reassembly
10d-1-1. Control unit - removal and installation
10d-2. Inspection and replacement
10d-2-1. Main contactor - inspection and replacement
10d-2-2. Fuse - replacement
10e. CHARGER
10e-1. Disassembly and reassembly
10e-1-1. Charger ass`y - disassembly and reassembly
10e-1-2. Transformer - disassembly and reassembly
10e-1-3. Built-in charger - specifications
10e-2. Inspection and replacement
10e-2-1. Magnetic contactor - inspection
10e-2-2. Plug comp. and receptacle - inspection and replacement
10e-2-3. Link fuse and fuse base - inspection
10e-2-4. Transformer - inspection
10e-2-5. Diode - inspection
10e-3. Inspection After Assembly
10e-3-1. Timer - inspection
10e-3-2. Reserve function - inspection
10e-4. Charging procedure
10e-4-1. Normal (Daily charge)
10e-4-2. Reserve charge
10e-4-3. Balancing charge
10e-5. Voltage tap
10e-5-1. Power voltage - check
10e-5-2. Voltage tap - selection
10e-5-3. Power tap - switching
10e-5-4. Link fuse (three-phase voltage) - replacement
10f. BATTERY
10f-1. Disassembly and reassembly
10f-1-1. Battery - removal and installation
10f-2. Inspection and adjustment
10f-2-1. Battery - inspection
10f-2-2. Battery - Cleaning
10g. MPU BOARD
10g-1. Location and name
10g-1-1. Travel/Hydraulic board
10g-1-2. Display board
11. LASER POINTER
11-1. Adjustment
11-1-1. Fork level - adjustment
11-1-2. Laser optical axis - adjustment
12. SERVICE DATA
12-1. Standard work hours
3. Operate and Maintenance manual (OMM-NL000006685)
Format: PDF, 118 pages
Language: English
Table of Contents:
SAFETY OPERATION
PART NAME AND FUNCTION
DRIVING AND OPERATION
BATTERY AND CHARGER
INSPECTION PRIOR TO OPERATION
INSPECTION OF AFTER OPERATION
PERIODIC SERVICING
QUICK FAULT FINDING
PERIODICAL REPLACING PARTS
STABILITY OF FORKLIFT TRUCK
SPECIFICATIONS
COLD STORAGE TYPE FORKLIFT TRUCK
SIDESHIFT ATTACHMENT
Included
Service Manual
2Operate and Maintenance manual
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