Mitsubishi PBS20N, PBR20N, OPB20NS, OPB20NSP, OPB10NSF and OPB10NSPF Pallet Truck, Order Picker set of Service Manuals download

Illustrated factory set of Service Manuals for Mitsubishi Pallet Trucks Models PBS20N, PBR20N, OPB20NS, OPB20NSP, OPB10NSF and OPB10NSPF.

This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, repairing, operating, maintaining, and troubleshooting for your pallet truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   PBS20N
   PBR20N
   OPB20NS
   OPB20NSP
   OPB10NSF
   OPB10NSPF

The manual comprises 16 documents, including the Fault Codes List, three Service Manuals, 6 Technical Manuals, three Operate and Maintenance manuals, two Wiring Diagrams, and Hydraulic Circuit Diagram

1. Fault Codes List (ER-Alarm_codes_63845)
Format: PDF, 34 pages
Language: English
Table of Contents:
   Traction motor controller (Combi Ac1) Mode:2
   Pump motor controller (Combi Ac1) (Mode:5)
   Electric power steering controller (EPS) Mode:6

2. Service Manual: ZAPI COMBI AC1 Controller (ZAPI_COMBI_AC1)
Format: PDF, 84 pages
Language: English
Table of Contents:
   INTRODUCTION
   SPECIFICATION
      Technical specifications
      Block diagrams
   SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT
      Digital inputs
      Analog unit
      Other analog control unit
      Analog motor thermal sensor input
      Speed feedback
   INSTALLATION HINTS
      Material overview
      Installation of the hardware
      Protection and safety features
      EMC
      Various suggestions
   OPERATIONAL FEATURES
      Diagnosis
   DESCRIPTION OF THE CONNECTORS
      Connectors of the logic
      Description of power connections
   DRAWINGS
      Mechanical drawing
      Connection drawing
   ONE SHOT INSTALLATION PROCEDURE
      Sequence for Ac Inverter traction setting
   PROGRAMMING & ADJUSTMENTS USING DIGITAL CONSOLE
      Adjustments via console
      Description of console (hand set) & connection
      Description of the console menu
      Function configuration (MASTER)
      Function configuration (SLAVE)
   OTHER FUNCTIONS
      Description of console “SAVE” function
      Description of console “RESTORE” function
      Description of console “PROGRAM VACC” function
      Description of the throttle regulation
      Description of the battery charge detection setting
   COMBI AC1 ALARMS LIST
      Faults diagnostic system
      Master microcontroller alarms overview
      Analysis and troubleshooting of Master microcontroller alarms
      Master warnings overview
      Analysis and troubleshooting of Master warnings
      Slave alarms overview
      Analysis and troubleshooting of Slave alarms
      Slave warnings overview
      Analysis and troubleshooting of Slave warnings
   RECOMMENDED SPARE PARTS
   PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED.

3. Service Manual (SM-WHSM0050)
Format: PDF, 97 pages
Language: English

4. Service Manual: ZAPI EPS-AC0 (Zapi_EPS-AC0)
Format: PDF, 95 pages
Language: English
Table of Contents:
   INTRODUCTION
   SPECIFICATION
      Technical specifications
      Block diagram
      Electrical specifications
      Mechanical specifications
   FUNCTIONS OF THE EPS-AC0
      Manual Mode Steering
      Automatic Centering
      Operational features
      Diagnosis
   SYSTEM COMPONENTS
      Steering Motor
      Gear Box and total reduction ratio
      Eps-ac0 controller
      Sensor in the steering handle
      Feedback sensors
   AUTC MODE
   CONNECTING DIAGRAMS
      Power Connecting Diagram
      EPS-AC0 Stepper Motor diagram
      EPS-AC0 Twin pot diagram
   CONNECTIONS: SUGGESTIONS AND CAUTIONS
      Stepper Motor connections
      Twin pot connections
      Encoder connections
      Feedback pot connections
      Digital Inputs connections
      Safety contacts
      Motor thermal sensor connections
   INSTALLATION: SUGGESTIONS AND CAUTIONS
      Thermal consideration
      General suggestion
      Connection cables
      Fuses
      Contactors
      Installation of a CAN Communication System
      Wiring: I/O connections
      Safety features
      EMC
      Fighting the dither
   DESCRIPTION OF THE CONNECTORS
      Connectors of the logic
      Description of power connections
   INSTALLATION PROCEDURE
      Twin Pot with Encoder and Feedback pot: one shot installation procedure .4
      Twin Pot with Encoder, Straight Ahead Switch and Feedback pot: one shot installa
      procedure
      Stepper Motor with Encoder and Feedback pot: one shot installation procedure
      Stepper Motor with Encoder and Toggle Switch(es): one shot installation procedure
      SETTING THE EPS-AC0
      Complete set-up description
      Quick set-up
   PROGRAMMAING & ADJUSTMENTS USING DIGITAL CONSOLE.5
      Adjustments via console
      Description of console (hand set) & connection
      Description of standard console menu
      Function configuration
   OTHER FUNCTIONS
      Acquiring the Motor resistance
      Alignment at the rest position
      Straight ahead steering numbness
      Special Debugging and Troubleshooting system
   EPS-AC0 ALARMS LIST
      Main menu “ALARMS” list
      CAN BUS “ALARMS” List
   RECOMMENDED SPARE PARTS
   PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED
      Testing the faulty detection circuitry .

5. Technical Manual: Parameters Pump Controller (PA-Pump-Controller)
Format: PDF, 3 pages
Language: English

6. Technical Manual: Parameter explanations for the EPS (PA-EPS_63850)
Format: PDF, 10 pages
Language: English
Table of Contents:
   Main menu: Parameter change
      SPEED LIMIT
      AUX FUNCTION #3
      SENSITIVITY
      AUX FUNCTION #2
      CREEP SPEED
      KP
      POS. ACCURACY
      DYNAM NUMB SPEED
      DYNAM NUMB ANG
      COMPENSATION
      1ST ANGLE COURSE
      2ND ANGLE COURSE
      AUXILIARY TIME
      ANTIROLLBACK
      LAG FB REGULAT.
      LEAD FB REGULAT.
   Config Menu: Set options
      HOUR COUNTER
      MICRO CHECK
      ENCODER CONTROL
      FEEDBACK DEVICE
      AUTOCENTERING
      RECOVERY AT REST
      AUX FUNCTION 1
      DIAG MOTOR TEMP
   Submenu: SET MODEL
      SYSTEM CONFIG
      AUTO REQ TYPE
      CONNECTED TO
      MODEL TYPE
   Submenu: ADJUSTMENTS
      ADJUSTMENT #01
      SET CURRENT
      ADJUSTMENT #02
      ADJUSTMENT #03
      ADJUSTMENT #04
      SET BATTERY TYPE
      SET SAT. FREQ.
      OVERSAT FREQ.
      MAXIMUM SLIP
      AUX VOLTAGE #1
      AUX VOLTAGE #2
      NO LOAD CURRENT
      ZERO SP POT
      SET 0-POS.
      SET STEER 180
      SET ENC AT 180
      SET ENC AT 360
   Submenu: SPECIAL ADJUST
      SET TEMPERATURE
      HIGH ADDRESS
      DEBUG OUTPUT
   Submenu: HARDWARE SETTINGS
      MAXIMUM CURRENT
      CAN BUS
      SET HI RESOL AD
      AUTOTEACHING
      AUX FUNCTION 11

7. Technical Manual: Parameters Steer Controller EPS (PA-Steer-Controller-EPS)
Format: PDF, 2 pages
Language: English

8. Technical Manual: TESTER FUNCTIONS FOR THE EPS (PA-Tester-functions-EPS)
Format: PDF, 4 pages
Language: English
Table of Contents:
   STEPPER MOTOR
   ENC COUNT AT 180
   TRUCK SPEED
   SLOPE PEAK
   WHEEL ANGLE
   HIGH RESOL: AD
   TRUCK MOVING
   SM ALARM SWITCH
   MM ALARM SWITCH
   AUTO IN PROGRESS
   ACW LIMIT LEVEL
   CW LIMIT LEVEL
   END STROKE ACW
   END STROKE CW
   ENC SPEED
   MOTOR CURRENT
   MOTOR VOLTAGE
   SAT FREQ HZ
   FREQUENCY
   MOTOR TEMPERAT.
   TEMPERATURE
   FEEDBACK ENC.
   FEEDBACK SECTOR

9. Technical Manual: Parameters: Traction Controller (PA-Traction_Controller)
Format: PDF, 4 pages
Language: English

10. Technical Manual: Testing the truck with the console (Testing_the_truck_with_the_console_63849)
Format: PDF, 14 pages
Language: English
Table of Contents:
   Traction motor controller (Combi Ac1) Mode:2
   Pump motor controller (Combi Ac1) Mode:5
   Electric power steering controller (EPS) Mode:6

11. Operate and Maintenance manual: PBR20N (OMM-WWHPU-00211)
Format: PDF, 37 pages
Language: English
Table of Contents:
   Truck
   Safety instructions
   Operating environment
   Operating devices
   Driving instructions
   Load handling
   Batteries
   Maintenance
   Service
   Transportation and storage
   Troubleshooting
   Technical specifications .

12. Operate and Maintenance manual: OPB20NS, OPB20NSP, OPB10NSF, OPB10NSPF (OMM-WWHOU-00111)
Format: PDF, 40 pages
Language: English
Table of Contents:
   Truck
   Safety instructions
   Operating environment
   Operating devices
   Driving instructions
   Load handling
   Batteries
   Maintenance
   Service
   Transportation and storage
   Troubleshooting
   Technical specifications .

13. Operate and Maintenance manual: PBS20N (OMM-WWHPU-00311)
Format: PDF, 38 pages
Language: English
Table of Contents:
   Truck
   Safety instructions
   Operating environment
   Operating devices
   Driving instructions
   Load handling
   Batteries
   Maintenance
   Service
   Transportation and storage
   Troubleshooting
   Technical specifications .

14. Wiring Diagram (EL-TS1150908m-RevE)
Language: English

15. Wiring Diagram (EL-TS1130511)
Format: PDF, 9 pages
Language: English
Table of Contents:
   POWER SUPPLY 24 V
   MAINCIRCUITS
   DRIVE CIRCUIT
   STEERING CIRCUIT
   DISPLAY AND CONTROL CIRCUITS
   FANS, AUX. DEVICES
   COLD STORAGE, AUX. DEVICES
   PEDESTRIAN CONTROL (ONLY OPB20NS)
   INSTR. PANEL GROUNDING

16. Hydraulic Circuit Diagram (HY-TH78-0409)
Format: PDF, 1 page
Language: English