
























$49.99
Service Manual
2Technical Manual
1Operate and Maintenance manual
1Wiring Diagram
6Illustrated factory set of Service Manuals for Mitsubishi Pallet Trucks Models PBP16N2, PBP18N2, PBP20N2 and PBP20N2E.
This manuals will assist you in diagnosing, analyses, testing, repair, repairing, operating, maintaining, and troubleshooting for your pallet truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
PBP16N2
PBP18N2
PBP20N2
PBP20N2E
The manual comprises 10 documents, including two Service Manuals, the Technical Manual, Operate and Maintenance manual, and 6 Wiring Diagrams
1. Service Manual: ZAPI COMBI ACX & ACEX Controller (ZAPI_COMBI_ACX-ACEX)
Format: PDF, 81 pages
Language: English
Table of Contents:
INTRODUCTION
SPECIFICATION
Technical specifications COMBIACX / ACEX
Technical specifications COMBIACX Power / ACEX Power
Block diagrams
SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT
Digital inputs
Analog unit
Other analogue control unit
Analog motor thermal sensor input
Speed feedback
INSTALLATION HINTS
Material overview
Installation of the hardware
Protection and safety features
EMC
Various suggestions
OPERATIONAL FEATURES
Diagnosis
DESCRIPTION OF THE CONNECTORS
Connectors of the logic
DESCRIPTION OF POWER CONNECTIONS
DRAWINGS
Mechanical drawing COMBIACX
Mechanical drawing ACEX
Connection drawing COMBIACX
Connection drawing ACEX
ONE SHOT INSTALLATION PROCEDURE
Sequence for Ac Inverter traction setting
PROGRAMMING & ADJUSTMENTS USING DIGITAL CONSOLE
Adjustments via console
Description of console (hand set) & connection
Description of the console menu
Function configuration
OTHER FUNCTIONS
Description of console “SAVE” function
Description of console “RESTORE” function
Description of console “PROGRAM VACC” function
Description of the throttle regulation
Description of the battery charge detection setting
COMBIACX /ACEX ALARMS LIST
Faults diagnostic system
Alarms overview
Warnings overview
Analysis and troubleshooting of warnings
RECOMMENDED SPARE PARTS
PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED.
2. Service Manual (SM-618022_14)
Format: PDF, 207 pages
Language: English
Table of Contents:
Foreword
How to read this manual
Safety-related signs
Symbols and abbreviations
Units
Safety instructions
Service area safety
Personal safety
Work safety
General information
Truck model covered by this manual
Identification plates on the truck
Overview of the truck
Mechanical maintenance
Lifting points
Transportation
Ordering spare parts
Opening the covers
Transmission gear
Bogie bearing
Traction wheel
Load wheels
Lifting system and fork carriage
Castor wheels
Castor wheel suspension
Tiller arm
Tiller arm joint
Ergo lift
Electrical operation
Using the schematic diagram
Power source
Safety circuit (emergency stop button)
Key switch
Traction
AC motor operation
Sensorless operation
Battery maintenance
Safety regulations concerning the handling of lead-acid batteries
Battery maintenance
Recharging the battery
Measuring the battery'sspecific gravity
Replacing the battery
Electric system maintenance
Tiller arm
Electric panel
Truck connector
Motor compartment
Pump motor
Solenoid valve
Sensors
Switches and buttons
Horn
Wiring harnesses and cables
Electric system adjustments and measurements
Calibrating the accelerator
Calibrating the motor resistance
Insulation resistance test
Hydraulic operation
Hydraulic symbols
Hydraulic oil recommendations
Maintenance points of the hydraulic system
Hydraulic aggregate
Replacing the hydraulic cylinder
Hydraulic system with the ergo lift
TruckTool Diagnostics
Parameter descriptions
Traction controller
Alarm codes
Traction controller
Service data
Special tightening torques
Tightening torque for standard bolts and nuts
Maintenance check list
Lubrication
Special tools
Options
Pallet entry / exit rollers
Load support
Installation of the load support
Accessory rack
Lever for lifting and lowering
Voltage converter
Battery lock sensor
Battery connector
Charger connector
Quick battery replacement
Internal charger
Equipment for hot conditions
Technical specification
Index
APPENDIX A: Stickers .
3. Technical Manual: Controller Parameters (PA-PBP_N2-PBP_N2R-SBP_N2)
Format: PDF, 7 pages
Language: English
4. Operate and Maintenance manual (OMM-WWHPU-00010)
Format: PDF, 44 pages
Language: English
Table of Contents:
Truck
Safety instructions
Operating environment
Operating devices
Driving instructions
Load handling
Batteries
Maintenance
Service
Transportation and storage
Troubleshooting and alarms
Technical specifications
EC Declaration Of Conformity .
5. Wiring Diagram (EL-TS1340000_M)
Format: PDF, 8 pages
Language: English
Table of Contents:
DRIVE CIRCUIT
TILLER AND INPUTS 1
TILLER AND INPUTS 2
INPUTS and OUTPUTS
CAN BUS, DISPLAY
OPTIONAL DEVICES
OPTIONAL DEVICES 2
COMPONENT LAYOUT
6. Wiring Diagram (EL-TS1150908_RevE)
Language: English
7. Wiring Diagram (EL-TH89_A)
Format: PDF, 1 page
Language: English
Table of Contents:
MAIN CIRCUIT
8. Wiring Diagram: Functional Diagram (EL-PBP20N2E_functional_diagram)
Format: PDF, 4 pages
Language: English
9. Wiring Diagram (EL-3-7711-Lithium-ion_RevC)
Format: PDF, 8 pages
Language: English
10. Wiring Diagram (EL-3-7711_20180125_RevB)
Format: PDF, 8 pages
Language: English
This manuals will assist you in diagnosing, analyses, testing, repair, repairing, operating, maintaining, and troubleshooting for your pallet truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
PBP16N2
PBP18N2
PBP20N2
PBP20N2E
The manual comprises 10 documents, including two Service Manuals, the Technical Manual, Operate and Maintenance manual, and 6 Wiring Diagrams
1. Service Manual: ZAPI COMBI ACX & ACEX Controller (ZAPI_COMBI_ACX-ACEX)
Format: PDF, 81 pages
Language: English
Table of Contents:
INTRODUCTION
SPECIFICATION
Technical specifications COMBIACX / ACEX
Technical specifications COMBIACX Power / ACEX Power
Block diagrams
SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT
Digital inputs
Analog unit
Other analogue control unit
Analog motor thermal sensor input
Speed feedback
INSTALLATION HINTS
Material overview
Installation of the hardware
Protection and safety features
EMC
Various suggestions
OPERATIONAL FEATURES
Diagnosis
DESCRIPTION OF THE CONNECTORS
Connectors of the logic
DESCRIPTION OF POWER CONNECTIONS
DRAWINGS
Mechanical drawing COMBIACX
Mechanical drawing ACEX
Connection drawing COMBIACX
Connection drawing ACEX
ONE SHOT INSTALLATION PROCEDURE
Sequence for Ac Inverter traction setting
PROGRAMMING & ADJUSTMENTS USING DIGITAL CONSOLE
Adjustments via console
Description of console (hand set) & connection
Description of the console menu
Function configuration
OTHER FUNCTIONS
Description of console “SAVE” function
Description of console “RESTORE” function
Description of console “PROGRAM VACC” function
Description of the throttle regulation
Description of the battery charge detection setting
COMBIACX /ACEX ALARMS LIST
Faults diagnostic system
Alarms overview
Warnings overview
Analysis and troubleshooting of warnings
RECOMMENDED SPARE PARTS
PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED.
2. Service Manual (SM-618022_14)
Format: PDF, 207 pages
Language: English
Table of Contents:
Foreword
How to read this manual
Safety-related signs
Symbols and abbreviations
Units
Safety instructions
Service area safety
Personal safety
Work safety
General information
Truck model covered by this manual
Identification plates on the truck
Overview of the truck
Mechanical maintenance
Lifting points
Transportation
Ordering spare parts
Opening the covers
Transmission gear
Bogie bearing
Traction wheel
Load wheels
Lifting system and fork carriage
Castor wheels
Castor wheel suspension
Tiller arm
Tiller arm joint
Ergo lift
Electrical operation
Using the schematic diagram
Power source
Safety circuit (emergency stop button)
Key switch
Traction
AC motor operation
Sensorless operation
Battery maintenance
Safety regulations concerning the handling of lead-acid batteries
Battery maintenance
Recharging the battery
Measuring the battery'sspecific gravity
Replacing the battery
Electric system maintenance
Tiller arm
Electric panel
Truck connector
Motor compartment
Pump motor
Solenoid valve
Sensors
Switches and buttons
Horn
Wiring harnesses and cables
Electric system adjustments and measurements
Calibrating the accelerator
Calibrating the motor resistance
Insulation resistance test
Hydraulic operation
Hydraulic symbols
Hydraulic oil recommendations
Maintenance points of the hydraulic system
Hydraulic aggregate
Replacing the hydraulic cylinder
Hydraulic system with the ergo lift
TruckTool Diagnostics
Parameter descriptions
Traction controller
Alarm codes
Traction controller
Service data
Special tightening torques
Tightening torque for standard bolts and nuts
Maintenance check list
Lubrication
Special tools
Options
Pallet entry / exit rollers
Load support
Installation of the load support
Accessory rack
Lever for lifting and lowering
Voltage converter
Battery lock sensor
Battery connector
Charger connector
Quick battery replacement
Internal charger
Equipment for hot conditions
Technical specification
Index
APPENDIX A: Stickers .
3. Technical Manual: Controller Parameters (PA-PBP_N2-PBP_N2R-SBP_N2)
Format: PDF, 7 pages
Language: English
4. Operate and Maintenance manual (OMM-WWHPU-00010)
Format: PDF, 44 pages
Language: English
Table of Contents:
Truck
Safety instructions
Operating environment
Operating devices
Driving instructions
Load handling
Batteries
Maintenance
Service
Transportation and storage
Troubleshooting and alarms
Technical specifications
EC Declaration Of Conformity .
5. Wiring Diagram (EL-TS1340000_M)
Format: PDF, 8 pages
Language: English
Table of Contents:
DRIVE CIRCUIT
TILLER AND INPUTS 1
TILLER AND INPUTS 2
INPUTS and OUTPUTS
CAN BUS, DISPLAY
OPTIONAL DEVICES
OPTIONAL DEVICES 2
COMPONENT LAYOUT
6. Wiring Diagram (EL-TS1150908_RevE)
Language: English
7. Wiring Diagram (EL-TH89_A)
Format: PDF, 1 page
Language: English
Table of Contents:
MAIN CIRCUIT
8. Wiring Diagram: Functional Diagram (EL-PBP20N2E_functional_diagram)
Format: PDF, 4 pages
Language: English
9. Wiring Diagram (EL-3-7711-Lithium-ion_RevC)
Format: PDF, 8 pages
Language: English
10. Wiring Diagram (EL-3-7711_20180125_RevB)
Format: PDF, 8 pages
Language: English
Included
Service Manual
2Technical Manual
1Operate and Maintenance manual
1Wiring Diagram
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