













Illustrated factory set of Service Manuals for Mitsubishi Diesel Forklift Trucks Models FD100NZ (F15DE-60001-up), FD120NZ (F15DE-60001-up), FD135NZ (F15DE-60001-up) and FD150ANZ (F24BE-60001-up).
This manuals will assist you in diagnosing, analyses, testing, repair, and repairing engine for your diesel forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FD100NZ (F15DE-60001-up)
FD120NZ (F15DE-60001-up)
FD135NZ (F15DE-60001-up)
FD150ANZ (F24BE-60001-up)
The manual comprises 2 documents, including the Service Manual, and Engine Technical Manual
1. Service Manual (SM-99799-210000_0211)
Format: PDF, 555 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Model View
Applicable Truck Model
Serial Number Locations
Technical Data
COOLING SYSTEM
Specifications
Structure
Removing Radiator and Intercooler
Inspection and Adjustment of Radiator and Intercooler
Installing Radiator and Intercooler
Troubleshooting
ELECTRICAL SYSTEM
Specifications
Chassis Electrical Devices and Wiring Outline.
Structure
Console Box
Function of Meter Panel
Side Panel
Key Switch (Anti-Restart Switch)
Combination Switch
Fuse Box Connection Table (Chassis)
Disassembling Console Box
Reassembling Console Box
Battery and Maintenance
Troubleshooting
Electrical Schematic
CONTROLLERS
Outline
Service Tool Functions
Error Code List
Troubleshooting
TILTABLE SYSTEM
Specifications
Structure
Filling Fluid
Bleeding Tiltable Cylinder
Hydraulic Circuit Schematic
Service Data
POWER TRAIN
Specifications
Structure
Reduction Ratio
Removal and Installation of Engine and Transmission Unit
Installing Engine and Transmission
SPEED POWERSHIFT TRANSMISSION
Specifications
Structure
Removing Transmission
Removing Torque Converter
Installing Transmission
Disassembling Torque Converter
Inspecting and Correcting Torque Converter
Reassembling Torque Converter
Disassembling Transmission
Inspecting and Correcting Transmission
Reassembling Transmission
Disassembling Control Valve
Inspecting and Correcting Control Valve
Reassembling Control Valve
Disassembling Main Regulator Valve
Inspecting and Correcting of Main Regulator Valve
Reassembling Main Regulator Valve
Adjustment
Troubleshooting
Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications
Structure
Removing Front Wheels
Installing Front Wheels
Removing Front Axle and Reduction Differential
Installing Front Axle and Reduction Differential
Removing Reduction Differential
Installing Reduction Differential
Disassembling Hub Reduction
Inspecting and Correcting Hub Reduction
Disassembling Reduction Differential
Reassembling Reduction Differential
Troubleshooting
Service Data
REAR AXLE
Specifications
Structure
Removing Rear Wheel
Installing Rear Wheel
Removing Rear Axle
Installing Rear Axle
Disassembling Rear Axle Assembly
Reassembling Rear Axle
Disassembling Power Steering Cylinder
Inspecting and Adjusting Power Steering Cylinder
Reassembling Power Steering Cylinder
Adjustment
Troubleshooting
Service Data
BRAKE SYSTEM
Specifications
Structure
Removing Wheel Brake
Installing Wheel Brake
Disassembling Wheel Brake
Inspecting and Correcting Wheel Brake
Reassembling Wheel Brake
Disassembling Wheel Cylinder
Inspecting and Correcting Wheel Cylinder
Reassembling Wheel Cylinder
Disassembling Air Governor
Reassembling Air Governor
Disassembling Air Master
Reassembling Air Master
Disassembling Parking Brake
Inspecting and Correcting Parking Brake
Reassembling Parking Brake
Disassembling Brake Control Valve
Reassembling Brake Control Valve
Disassembling Air Dryer
Inspecting and Correcting Air Dryer
Reassembling Air Dryer.
Adjustment and Operational Test
Troubleshooting
Service Data
STEERING SYSTEM
Specifications
Installing Steering Wheel
Removing Steering Valve
Installing Steering Wheel
Reassembling Tilt Lock Lever
Disassembly Sequence of Steering Valve
Inspection after Disassembly
Preparation
Reassembly Sequence of Steering Valve
HYDRAULIC SYSTEM
Specifications
Structure
Removing Control Valve
Removing Lift Cylinders
Installing Lift Cylinders
Removing Tilt Cylinders
Removing Gear Pump
Disassembling Gear Pump
Inspecting and Correcting Gear Pump
Reassembling Gear Pump
Installing Gear Pump
Disassembling Priority Valve
Reassembling Priority Valve
Disassembly and Reassembly of Control Valve
Disassembling Flow Regulator Valve
Inspecting and Correcting Flow Regulator Valve
Reassembling Flow Regulator Valve
Disassembling Lift Cylinder
Inspecting Cylinder
Reassembling Lift Cylinder
Disassembling Tilt Cylinder
Inspecting and Correcting Tilt Cylinder
Reassembling Tilt Cylinder
Inspecting and Adjusting Hydraulic System
Tests
Troubleshooting
Service Data
MASTS AND FORKS
Specifications
Structure
Removing Mast and Lift Bracket
Disassembling Mast Assembly
Inspecting and Correcting Mast Assembly
Reassembling Mast Assembly
Adjusting Mast Assembly
Troubleshooting
Service Data
FORK POSITIONER
Applicable Attachment Model
Specifications
Structure
Removing Fork Positioner
Inspecting and Correcting ForkPositioner
Installing Fork Positioner
Disassembling Fork Positioner Cylinder
Inspecting and Correcting Fork Positioner Cylinder
Reassembling Fork PositionerCylinder
Inspection and Adjustment after Reassembly of Fork Positioner
Troubleshooting
Service Data
Service Data
Maintenance Schedule
Tightening Torques for Standard Bolts and Nuts
Periodic Replacement Parts
Lubrication Instructions
Weight of Major Devices
Special tools
2. Engine Technical Manual: 6D16-TL (EN-99799-78100_6D16-TL)
Format: PDF, 316 pages
Language: English
Table of Contents:
GENERAL
ENGINE
LUBRICATION
FUEL AND ENGINE CONTROL
COOLING
INTAKE AND EXHAUST
ELECTRICAL SYSTEM
SPECIAL EQUIPMENT
This manuals will assist you in diagnosing, analyses, testing, repair, and repairing engine for your diesel forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FD100NZ (F15DE-60001-up)
FD120NZ (F15DE-60001-up)
FD135NZ (F15DE-60001-up)
FD150ANZ (F24BE-60001-up)
The manual comprises 2 documents, including the Service Manual, and Engine Technical Manual
1. Service Manual (SM-99799-210000_0211)
Format: PDF, 555 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Model View
Applicable Truck Model
Serial Number Locations
Technical Data
COOLING SYSTEM
Specifications
Structure
Removing Radiator and Intercooler
Inspection and Adjustment of Radiator and Intercooler
Installing Radiator and Intercooler
Troubleshooting
ELECTRICAL SYSTEM
Specifications
Chassis Electrical Devices and Wiring Outline.
Structure
Console Box
Function of Meter Panel
Side Panel
Key Switch (Anti-Restart Switch)
Combination Switch
Fuse Box Connection Table (Chassis)
Disassembling Console Box
Reassembling Console Box
Battery and Maintenance
Troubleshooting
Electrical Schematic
CONTROLLERS
Outline
Service Tool Functions
Error Code List
Troubleshooting
TILTABLE SYSTEM
Specifications
Structure
Filling Fluid
Bleeding Tiltable Cylinder
Hydraulic Circuit Schematic
Service Data
POWER TRAIN
Specifications
Structure
Reduction Ratio
Removal and Installation of Engine and Transmission Unit
Installing Engine and Transmission
SPEED POWERSHIFT TRANSMISSION
Specifications
Structure
Removing Transmission
Removing Torque Converter
Installing Transmission
Disassembling Torque Converter
Inspecting and Correcting Torque Converter
Reassembling Torque Converter
Disassembling Transmission
Inspecting and Correcting Transmission
Reassembling Transmission
Disassembling Control Valve
Inspecting and Correcting Control Valve
Reassembling Control Valve
Disassembling Main Regulator Valve
Inspecting and Correcting of Main Regulator Valve
Reassembling Main Regulator Valve
Adjustment
Troubleshooting
Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Specifications
Structure
Removing Front Wheels
Installing Front Wheels
Removing Front Axle and Reduction Differential
Installing Front Axle and Reduction Differential
Removing Reduction Differential
Installing Reduction Differential
Disassembling Hub Reduction
Inspecting and Correcting Hub Reduction
Disassembling Reduction Differential
Reassembling Reduction Differential
Troubleshooting
Service Data
REAR AXLE
Specifications
Structure
Removing Rear Wheel
Installing Rear Wheel
Removing Rear Axle
Installing Rear Axle
Disassembling Rear Axle Assembly
Reassembling Rear Axle
Disassembling Power Steering Cylinder
Inspecting and Adjusting Power Steering Cylinder
Reassembling Power Steering Cylinder
Adjustment
Troubleshooting
Service Data
BRAKE SYSTEM
Specifications
Structure
Removing Wheel Brake
Installing Wheel Brake
Disassembling Wheel Brake
Inspecting and Correcting Wheel Brake
Reassembling Wheel Brake
Disassembling Wheel Cylinder
Inspecting and Correcting Wheel Cylinder
Reassembling Wheel Cylinder
Disassembling Air Governor
Reassembling Air Governor
Disassembling Air Master
Reassembling Air Master
Disassembling Parking Brake
Inspecting and Correcting Parking Brake
Reassembling Parking Brake
Disassembling Brake Control Valve
Reassembling Brake Control Valve
Disassembling Air Dryer
Inspecting and Correcting Air Dryer
Reassembling Air Dryer.
Adjustment and Operational Test
Troubleshooting
Service Data
STEERING SYSTEM
Specifications
Installing Steering Wheel
Removing Steering Valve
Installing Steering Wheel
Reassembling Tilt Lock Lever
Disassembly Sequence of Steering Valve
Inspection after Disassembly
Preparation
Reassembly Sequence of Steering Valve
HYDRAULIC SYSTEM
Specifications
Structure
Removing Control Valve
Removing Lift Cylinders
Installing Lift Cylinders
Removing Tilt Cylinders
Removing Gear Pump
Disassembling Gear Pump
Inspecting and Correcting Gear Pump
Reassembling Gear Pump
Installing Gear Pump
Disassembling Priority Valve
Reassembling Priority Valve
Disassembly and Reassembly of Control Valve
Disassembling Flow Regulator Valve
Inspecting and Correcting Flow Regulator Valve
Reassembling Flow Regulator Valve
Disassembling Lift Cylinder
Inspecting Cylinder
Reassembling Lift Cylinder
Disassembling Tilt Cylinder
Inspecting and Correcting Tilt Cylinder
Reassembling Tilt Cylinder
Inspecting and Adjusting Hydraulic System
Tests
Troubleshooting
Service Data
MASTS AND FORKS
Specifications
Structure
Removing Mast and Lift Bracket
Disassembling Mast Assembly
Inspecting and Correcting Mast Assembly
Reassembling Mast Assembly
Adjusting Mast Assembly
Troubleshooting
Service Data
FORK POSITIONER
Applicable Attachment Model
Specifications
Structure
Removing Fork Positioner
Inspecting and Correcting ForkPositioner
Installing Fork Positioner
Disassembling Fork Positioner Cylinder
Inspecting and Correcting Fork Positioner Cylinder
Reassembling Fork PositionerCylinder
Inspection and Adjustment after Reassembly of Fork Positioner
Troubleshooting
Service Data
Service Data
Maintenance Schedule
Tightening Torques for Standard Bolts and Nuts
Periodic Replacement Parts
Lubrication Instructions
Weight of Major Devices
Special tools
2. Engine Technical Manual: 6D16-TL (EN-99799-78100_6D16-TL)
Format: PDF, 316 pages
Language: English
Table of Contents:
GENERAL
ENGINE
LUBRICATION
FUEL AND ENGINE CONTROL
COOLING
INTAKE AND EXHAUST
ELECTRICAL SYSTEM
SPECIAL EQUIPMENT
Included
Service Manual
1Engine Technical Manual
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