Mitsubishi 2FBC15, 2FBC18, 2FBC20, 2FBC25, 2FBC25E and 2FBC30 Electric Forklift Truck w. EV100ZX Control set of Service Manuals download

Illustrated factory set of Service Manuals for Mitsubishi Electric Forklift Trucks Models 2FBC15 (A2BC1-20001-29999), 2FBC18 (A2BC1-30001-UP), 2FBC20 (A2BC2-20001-29999), 2FBC25 (A2BC2-30001-UP), 2FBC25E (A2BC3-20001-29999) and 2FBC30 (A2BC3-30001-UP).

This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, operating, maintaining, troubleshooting, and repairing for your electric forklift truck.
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Covered Models:
   2FBC15 (A2BC1-20001-29999)
   2FBC18 (A2BC1-30001-UP)
   2FBC20 (A2BC2-20001-29999)
   2FBC25 (A2BC2-30001-UP)
   2FBC25E (A2BC3-20001-29999)
   2FBC30 (A2BC3-30001-UP)

The manual comprises 7 documents, including the Fault Codes List, two Service Manuals, Operate and Maintenance manual, two Wiring Diagrams, and Special Instruction

1. Fault Codes List (REF-18-0008M_69904)
Format: PDF, 13 pages
Language: English

2. Service Manual: EV100ZX SCR Motor Controller (SM-WENB8606-01)
Format: PDF, 148 pages
Language: English
Table of Contents:
   GENERAL INFORMATION & FEATURES
      Glossary
      Nameplate and Serial Number Locations
      EV100ZX Motor Controller without SCR Hydraulics
      EV100ZX Motor Controller with optional SCR Hydraulics
      Basics of Circuit Operation
      Traction Control Logic Flow Chart
      Console (Display)
      Features of the EV100ZX Control System
      General Maintenance for the EV100ZX Motor Controller
      Trouble-shooting the EV100ZX Motor Controller
      EV100ZX SCR Control Wiring Schematic without SCR Hydraulics
      EV100ZX SCR Control Wiring Schematic with SCR Hydraulics
      EV100ZX SCR Control Wiring Schematic for Optional Equipment
   HANDSET
      General Information
      Handset Function
      Operation
      Function Set-Up Procedures for Traction SCR
      Accessing and Clearing Fault Codes
      Bench Checks and Adjustments
      Function Numbers (Traction)
      Function Settings Chart (Traction Card)
      Function Set-Up Procedures for Optional SCR Hydraulics
      Function Numbers (Pump)
      Function Settings (Pump Card)
   CHECKS & REPAIRS
      General Information
      Fuses
      SCR’s
      Thermal Protector
      Reactor Assembly
      Suppressors
      Capacitor C1
      Diodes D3, D4 & D7
      Motor Current Sensor
      Thermal Protector Test
      Contactors
      Control Card
      Control Card Plugs
      Brush Wear Indicators
      Motor Thermal Switches
      Motors and Controls
      Truck Management Module (TMM)
      Truck Management Module Connections (TMM1)
      Thermal Transfer
      Trouble Shooting Tips
      Unsatisfactory Brush Performance
      Commutator Surfaces
      Motor Winding Specifications
   LOGIC CARD CONNECTIONS & TROUBLESHOOTING BY SYMPTOM
      Main Logic Card
      Component Locations
      Terminal Connections for ZX Logic Cards
      EV100ZX Logic Card Specifications
      EV100ZX Current Limit Curves
      Secondary Troubleshooting
      Failures that Cause Reduced or No Motor Torque with SCR Control
      Failures that Cause Full or No Motor Torque with SCR Control
      Mis-operation of Other Features
      Hydraulic Pump Control Troubleshooting
      Failures that Cause Reduced or No Motor Torque with SCR Control
      Failures that Cause No Motor Torque with SCR Control
   THEORY OF OPERATION
      Electronic Speed Controls
      Silicon Controlled Rectifier (SCR)
      Motor Circuit that Operates with Pulses
      Traction Circuit
      Hydraulic Pump Motor
      SCR “OFF” Circuit
      Flyback Current from the Motor
      Control Cards
      Pulse Monitor Trip (PMT) (Traction Circuit Only)
      SRO Circuit (Traction Circuit Only)
      Sequence of Operation
      Control Card Adjustments (Traction Circuit Only)
      Accelerator Control
      SCR Control (Hydraulic Pump Motor)
      Contactors
      Circuit Protection
      Traction Circuit Fuse
      Current Limit
      Thermal Protection
      Truck Management Module (TMM1)
      Instrument Panel
      Fault Code Memory
      Brush Wear Indicators
   WIRING
      Power Cable Connections
      Standard Control
      Optional SCR Hydraulics Control
      Traction Control Card Wire Harness Connections
      A & B Plugs
      Y Plug
      Z Plug
      TMM1 (Truck Management Module 1)
      TB Connections
      Control Card Wire Harness for Optional Hydraulic Pump SCR
      Panel Connector
      TB Connections
      A & B Plugs
      Y Plug
      Z Plug for Use on Option Card
      Pump Driver
      Pump Time Delay
   DIAGNOSTIC STATUS CODES
      Basic Checks
      On Board Diagnostics
      Status Codes

3. Service Manual (SM-99759-70100_0199)
Format: PDF, 290 pages
Language: English
Table of Contents:
   General Information
       Scope
       Truck Models Covered
       Nameplate and Serial Number Locations
       Dimensions
       Dimensions Chart
       General Information (Standard Models)
   Front Axle & Reduction Differential
       Description
       Front Axle
       General Information
       Front Wheels
       Removal
       Installation
       Axle Disassembly
       Removing Front Wheel Hub
       Inspection after Disassembly
       Axle Shafts
       Reassembly
       Axle Housing
       Front Wheel Hub
       Hub Bearing Preload
       Reduction Differential
       Description
       Disassembly
       Removing Bearing Inner Races
       Inspection after Disassembly
       Reduction Gear
       Differential
       Reassembly
       Inspection and Adjustment
       Side Bearing Preload
       Reduction Gear Backlash
       Reduction Gear Face Runout
       Tooth Contact
       Tooth Contact Adjustment
   Transfer Case
       Description
       Earlier Version
       Later Version
       Disassembly
       Removal
       Reassembly
   Rear Axle
       Description
       Rear Axle
       Rear Wheels
       Removal
       Installation
       Rear Axle
       Removal
       Installation
       Disassembly
       Inspection after Disassembly
       Reassembly
       Inspection and Adjustment
       Minimum Turning Radius Adjustment
   Brake System
       Description
       Automatic Adjusting Device
       Master Cylinder
       Disassembly/Earlier Version
       Disassembly/Later Version
       Inspection after Disassembly
       Reassembly
       Service Brakes
       Disassembly (2FBC15/18)
       Disassembly (2FBC20/25/25E/30)
       Inspection after Disassembly
       Reassembly (2FBC15/18)
       Reassembly (2FBC20/25/25E/30)
       Wheel Cylinders
       Disassembly/Earlier Version
       Disassembly/Later Version
       Inspection after Disassembly
       Reassembly
       Inspection and Adjustment
   Steering System
       Description
       Steering System with EV100ZX Controller
       Oil Flow Sequence
       General Information
       Steering System with Optional TR3000 Controller
       Oil Flow Sequence
       General Information
       Steering Gear
       Removal
       Steering Gear with EV100ZX Controller
       Steering Gear with Optional TR3000 Controller
       Inspection after Removal
       Installation
       Disassembly
       Steering Gear with EV100ZX Controller
       Steering Gear with Optional TR3000 Controller
       Inspection after Disassembly
       Reassembly
       Truck with EV100ZX Controller
       Truck with Optional TR3000 Controller
       Inspection after Reassembly
       Steer Pump - Trucks with EV100ZX Controller Only
       Removal
       Installation
       Disassembly
       Inspection after Disassembly
       Reassembly
       Inspection after Reassembly
   Hydraulic System
       Description
       Schematic for Trucks with EV100ZX Controller
       Schematic for Trucks with Optional TR3000 Controller
       Hydraulic Tank
       Hydraulic Pump for Trucks with EV100ZX Controller
       Hydraulic Pump for Trucks with Optional TR3000 Controller
       Control Valve
       Lift and Tilt Cylinders
       Flow Regulator Valve
       Down Safety Valve
       Removal and Installation General Warning
       Hydraulic Pump
       Removal
       Trucks with EV100ZX Controller
       Trucks with Optional TR3000 Controller
       Installation
       Trucks with EV100ZX Controller
       Trucks with Optional TR3000 Controller
       Disassembly
       Trucks with EV100ZX Controller
       Trucks with Optional TR3000 Controller
       Inspection after Disassembly
       Body
       Bushes and Balance Plate
       Gears
       Priority Valve (Trucks with Optional TR3000 Controller Only)
       Disassembly
       Reassembly
       Control Valve
       Removal
       Trucks with EV100ZX Controller
       Trucks with Optional TR3000 Controller
       Installation
       Disassembly
       Inspection after Reassembly
       Reassembly
       Lift and Tilt Cylinders
       Removal
       Lift Cylinders/Earlier Version
       Lift Cylinders/Later Version
       Installation
       Tilt Cylinders/Earlier Version
       Tilt Cylinders/Later Version
       Disassembly
       Lift Cylinders
       Tilt Cylinders/Earlier Version
       Tilt Cylinders/Later Version
       Inspection after Disassembly
       Precautions for Reassembly
       Flow Regulator Valve
       Disassembly
       Inspection and Adjustment
       Hydraulic Tank
       Control Valve
       Lift and Tilt Cylinders
       Adjusting Method
       Testing
   Mast and Forks/Earlier Version
       Description
       Components
       Removal and Installation
       Mast and Lift Bracket Assembly
       Disassembly
       Inspection after Disassembly
       Reassembly
       Inspection and Adjustment
       Forks
       Chain Tension Adjustment
       Clearance Adjustment on Lift Bracket
       Mast Clearance Adjustment
       Main Roller Shim Replacement
       Mast Adjustment Chart
   Mast and Forks/Later Version
       Description
       Components
       Removal and Installation
       Mast and Lift Bracket Assembly
       Disassembly
       Inspection after Disassembly
       Reassembly
       Inspection and Adjustment
       Forks
       Chain Tension Adjustment
       Clearance Adjustment on Lift Bracket
       Mast Clearance Adjustment
       Main Roller Shim Replacement
       Mast Strip Adjustment
       Tilt Angle Adjustment
       Lift Cylinder Stroke Adjustment
       Bleeding Lift Cylinders
       Service Data
       Troubleshooting
   Troubleshooting Section
       Front Axle and Reduction Differential
       Brake System
       Steering System
       Hydraulic System
       Rear Axle
       Mast and Forks
   Maintenance Service Data Section
       Maintenance Service Data
       Front Axle and Reduction Differential
       Transfer Case
       Rear Axle
       Brake System
       Steering System
       Hydraulic System
       Mast and Forks (Simplex Mast)
       Tightening Torques for Standard Bolts and Nuts
       Fine Thread - With Spring Washer
       Fine Thread - Without Spring Washer
       Coarse Thread - With Spring Washer
       Coarse Thread - Without Spring Washer
       Maintenance Chart
       Periodic Replacement Parts
       Lubrication
       Lubrication Chart
       Fuel and Lubricant Specifications
       Recommended Brands of Lubricants
       Weight of Major Components (Approximate)
       Special Service Tools
       Special Tool Illustrations
       Inspection Guide

4. Operate and Maintenance manual (OMM-WEBU6778_0895)
Format: PDF, 116 pages
Language: English

5. Wiring Diagram: without SCR (WENB8614t_48210)
Format: PDF, 2 pages
Language: English

6. Wiring Diagram: with SCR (WENB8608t_48211)
Format: PDF, 2 pages
Language: English

7. Special Instruction: Installation of Barttery Retainers (TEHS0002_50508)
Format: PDF, 12 pages
Language: English