Toyota 8FBMT40, 8FBMT45 and 8FBMT50 Electric Forklift Truck Repair Manual download

Illustrated factory Repair Manual for Toyota Electric Forklift Trucks Models 8FBMT40, 8FBMT45 and 8FBMT50.

This manual will assist you in assembling, disassembling, and repairing for your electric forklift truck.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models:
   8FBMT40
   8FBMT45
   8FBMT50

Format: PDF, 702 pages
Language: English
Table of Contents:
   GENERAL
      VEHICLE EXTERIOR VIEW
      VEHICLE MODELS
      CHASSIS NUMBER
      HOW TO USE THIS MANUAL
      OPERATING TIPS
      LIST OF SUSPENSION ROPE ANGLES
      SAFETY LOAD FOR EACH SUSPENSION ROPE ANGLE
      COMPONENT WEIGHTS
      TOWING THE TRUCK
      ELECTRICAL COMPONENTS INSPECTION
      NOTES ON SAS
      TIGHTENING TORQUE TABLE
      TABLE OF LUBRICANTS AND FLUIDS
      PERIODIC MAINTENANCE
      SAS Periodic maintenance
   BATTERY
      BATTERY COMPARTMENT AND REQUIRED WEIGHT
      STANDARD SERVICE VALUES
      MULTI-DISPLAY FUNCTIONS
      STATE OF BATTERY CHARGE INDICATOR
      PROCEDURE SET TEMPERATURE SENSOR BATTERY
      BATTERY MANAGEMENT PARAMETERS
      TABLE OF BDI MAX, BDI MIN, RESET VOLT VALUES
      BATTERY INDICATOR TROUBLESHOOTING
      TROUBLESHOOTING
      BATTERY UNIT
      INSPECTION
      STATE OF BATTERY CHARGE
      BATTERY CAPACITY
      GEL BATTERIES
      REPLACING BATTERY PLUG TERMINALS
   CONTROL SYSTEM
      GENERAL
      CAN-BUS CONNECTION
      REAR COMPARTMENT FUSES
      FUSES UNDER DASHBOARD
      CONTACTORS
      DC/DC CONVERTERS
      LOGIC UNITS
      CONTACTOR GROUP
      MCB CARD
      MULTI-DISPLAY FUNCTIONS
      24-12 V FUSE CARD
      ARMREST CARD
      ARMREST CARD POTENTIOMETERS
      ACCELERATOR POTENTIOMETER
      STEERING POTENTIOMETER
      [Point 1]
      [Point 2]
      TILT ANGLE POTENTIOMETER
      [Point 1]
      MAST PRESSURE SENSOR
      MAST HEIGHT SWITCH
      YAW RATE SENSOR
      CALIBRATIONS
   MULTI-FUNCTION DISPLAY
      GENERAL
      MENU MAP
      OPERATOR MENU
      ADMINISTRATOR MENU
      ADMINISTRATOR menu screen (with vehicle startup using key)
      ADMINISTRATOR menu screen (with vehicle startup using pin code via keypad)
      MASK MENU
      ANALYZER
      TUNING
      OPTION SET
      MATCHING
      OTHERS MENU
   TROUBLESHOOTING
      CONNECTOR CHECK
      WIRE HARNESS AND CONNECTORS INSPECTION PROCEDURE
      INSULATION CHECK PROCEDURE
      MOTOR WINDING CHECK PROCEDURE
      TEMPERATURE SENSOR CHECK PROCEDURE
      CAN-BUS CHECK PROCEDURE
      DIAGNOSTIC CODES LIST
      WHEN AN ERROR CODE IS DISPLAYED
   MOTOR
      SENSOR
      Point Operations
      DISASSEMBLY-ASSEMBLY
      PUMP MOTOR:
      Point Operations
   DRIVE UNIT and FRONT AXLE
      GENERAL
      COMPONENTS - STANDARD VERSION
      COMPONENTS - NEGATIVE BRAKE VERSION
      FRONT AXLE ASSEMBLY
      Point Operations
      MAINTENANCE
   REAR AXLE
      REAR AXLE ASSEMBLY
      REAR AXLE
      Point Operations
      REAR AXLE HUB - CAST ARTICULATED JOINT
      Point Operations
      REAR AXLE CYLINDER
      Point Operations
   STEERING
      SCRAPER
      STEERING COLUMN
      Point Operations
      ORBITROL
      Point Operations
      TROUBLESHOOTING
   BRAKE
      GENERAL
      SPECIFICATIONS
      COMPONENTS
      BRAKE UNIT
      PARKING BRAKE
      NEGATIVE BRAKE VERSION
   BODY
      COMPONENTS
      OPERATORS SEAT
      BATTERY COVER UNIT
      OVERHEAD GUARD
      COUNTERWEIGHT
      REAR CHASSIS
   MATERIAL HANDLING SYSTEM
      HYDRAULIC CIRCUIT
      NEGATIVE BRAKE HYDRAULIC DIAGRAM
      COMPONENTS
      OIL TANK
      OIL FILTER AND AIR BREATHER PIPE
      Point Operations
      HYDRAULIC OIL
      LIFTING LOAD DOWN TEST
      NATURAL FORWARD TILTING TEST
      OIL LEAK TEST
   MAST
      MAST
      MAST GROUP (V) (4.0 - 5.0 t)
      MAST GROUP (FV) (4.0 - 4.5 t)
      MAST GROUP (FV) (5.0 t)
      MAST GROUP (FSV) (4.0 - 4.5 t)
      MAST GROUP (FSV) (5.0 t)
      MAST GROUP (FW) (4.0 - 4.5 t) (OPT)
      MAST GROUP (FW) (5.0 t) (OPT)
      MAST GROUP (FSW) (4.0 - 4.5 t) (OPT)
      MAST GROUP (FSW) (5.0 t) (OPT)
      LIFTING BRACKET GROUP (V) (4.0 - 5.0 t)
      LIFTING BRACKET GROUP (FV) (4.0 - 4.5 t)
      LIFTING BRACKET GROUP (FV) (5.0 t)
      LIFTING BRACKET GROUP (FSV) (4.0 - 4.5 t)
      LIFTING BRACKET GROUP (FSV) (5.0 t)
      LIFTING BRACKET GROUP (FW) (4.0 - 5.0 t) (OPT)
      LIFTING BRACKET GROUP (FSW) (4.0 - 5.0 t) (OPT)
      SIDESHIFT FORK CARRIAGE GROUP (V) (4.0 - 5.0 t)
      SIDESHIFT FORK CARRIAGE GROUP (FV) (4.0 - 4.5 t)
      SIDESHIFT FORK CARRIAGE GROUP (FV) (5.0 t)
      SIDESHIFT FORK CARRIAGE GROUP (FSV) (4.0 - 4.5 t)
      SIDESHIFT FORK CARRIAGE GROUP (FSV) (5.0 t)
      SIDESHIFT FORK CARRIAGE GROUP (FW) (4.0 - 5.0 t) (OPT)
      SIDESHIFT FORK CARRIAGE GROUP (FSW) (4.0 - 5.0 t) (OPT)
      CHAIN AND CHAIN PULLEY GROUP (V) (4.0 - 5.0 t)
      CHAIN AND CHAIN PULLEY GROUP (FV) (4.0 - 4.5 t)
      CHAIN AND CHAIN PULLEY GROUP (FV) (5.0 t)
      CHAIN AND CHAIN PULLEY GROUP (FSV) (4.0 - 4.5 t)
      CHAIN AND CHAIN PULLEY GROUP (FSV) (5.0 t)
      CHAIN AND CHAIN PULLEY GROUP (FW) (4.0 - 5.0 t) (OPT)
      CHAIN AND CHAIN PULLEY GROUP (FSW) (4.0 - 5.0 t) (OPT)
      FORK CARRIAGE ASSEMBLY AND MAST REMOVAL
      MAST GROUP (WITH FORK CARRIAGE)
      MAST ASSEMBLY V
      MAST GROUP FV
      MAST GROUP FSV
      FW MAST GROUP (OPT)
      FSW MAST GROUP (OPT)
      LIFTING BRACKET V - FV - FSV
      LIFTING BRACKET FW - FSW (OPT)
      REPLACING THE FORK CARRIAGE GUIDE PADS
      ADJUSTING THE MAST V FV FSV
      Adjusting the play on the inner mast roller (V - FV - FSV) and central mast lower roller (FSV)
      Adjusting the play on the outer mast roller (V - FV - FSV) and central mast upper roller (FSV)
      Adjusting the play on the lower/central/upper lifting roller
      Adjusting the clearance of the inner mast roller
      STANDARD FOR SELECTING AN OVERSIZE ROLLER
      MAST ROLLER
      CHAINS
      FORK
      ADJUSTING THE ADJUSTING RINGS ON THE LIFT CYLINDER ROD (TO AVOID IRREGULAR LIFTING)
   CYLINDER
      LIFTING CYLINDERS
      SIDE LIFTING CYLINDERS V MAST (4.0 - 4.5 t)
      SIDE LIFTING CYLINDERS V MAST (5.0 t)
      SIDE LIFTING CYLINDERS FV MAST (4.0 - 4.5 t)
      CENTRAL LIFTING CYLINDERS FV MAST (4.0 - 4.5 t)
      SIDE LIFTING CYLINDERS FV MAST (5.0 t)
      CENTRAL LIFTING CYLINDERS FV MAST (5.0 t)
      SIDE LIFTING CYLINDERS FSV MAST (4.0 - 4.5 t)
      CENTRAL LIFTING CYLINDERS FSV MAST (4.0 - 4.5 t)
      SIDE LIFTING CYLINDERS FSV MAST (5.0 t)
      CENTRAL LIFTING CYLINDERS FSV MAST (5.0 t)
      FW MAST SIDE LIFTING CYLINDERS (4.0 - 4.5 t) (OPT)
      FW MAST CENTRAL LIFTING CYLINDERS (4.0 - 4.5 t) (OPT)
      FW MAST SIDE LIFTING CYLINDERS (5.0 t) (OPT)
      FW MAST CENTRAL LIFTING CYLINDERS (5.0 t) (OPT)
      FSW MAST SIDE LIFTING CYLINDER (4.0 - 4.5 t) (OPT)
      FSW MAST CENTRAL LIFTING CYLINDER (4.0 - 4.5 t) (OPT)
      FSW MAST SIDE LIFTING CYLINDERS (5.0 t) (OPT)
      FSW MAST CENTRAL LIFTING CYLINDERS (5.0 t) (OPT)
      DISASSEMBLYASSEMBLY
      REMOVAL - INSPECTION - INSTALLATION
      Point Operations
      REMOVAL - INSPECTION - INSTALLATION
      Point Operations
      DISASSEMBLYASSEMBLY
      REMOVAL - INSPECTION - INSTALLATION
      TILTING CYLINDERS
      Point Operations
   OIL PUMP
      SCRAPER
      COMPONENTS
      DISASSEMBLY-ASSEMBLY
   OIL CONTROL VALVE
      HYDRAULIC DIAGRAM
      COMPONENTS
      SPECIFICATIONS
      DISASSEMBLY-ASSEMBLY
      MAXIMUM PRESSURE ADJUSTMENT
   SAS FUNCTION
      GENERAL
      FOR REPAIR WORK
      HAND GRIP POSITION CORRECTION VALVE
      STEERING POTENTIOMETER
      Point Operations
      TILT ANGLE POTENTIOMETER
      Point Operations
      MAST PRESSURE SENSOR
      MAST HEIGHT SWITCH
      YAW RATE SENSOR
      OSCILLATION LOCK CYLINDER
      Point Operations
      ADJUSTMENT
   MAIN OPTIONS
      DC/DC CONVERTERS
      REAR COMPARTMENT FUSES
      FUSES UNDER DASHBOARD
      HEIGHT SELECTOR
      MAXIMUM HEIGHT LIMITER
      HEIGHT LIMITER
      AUTOMATIC HEIGHT CONTROL
      BUMP SENSOR - DHU - KEYPAD
      FLASH - ROTATING LAMP
      WORK SPOTLIGHTS
      COMBINED LIGHTS
      HEATER - HEATED REAR WINDOW
      WINDSCREEN WIPERS - RADIO - CAB LIGHT
   APPENDIX
      COMPONENTS
      WIRING DIAGRAM
      WIRING