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This manuals will assist you in assembling, disassembling, repairing, repairing engine, and finding spare parts for your gasoline forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
7FGCU15
7FGCU18
7FGCSU20
The manual comprises 8 documents, including five Repair Manuals, two Engine Technical Manuals, and the Parts Catalog
1. Repair Manual: Three Way Catalytic System (TWC) from 2004 (RMTWC_2004)
Format: PDF, 102 pages
Language: English
Table of Contents:
Foreword
Section Index
General
Explanation
Troubleshooting
Engine Speed Adjustment
Appendix
2. Repair Manual: LPG Device (ENLPG-CE610-5)
Format: PDF, 158 pages
Language: English
Table of Contents:
Index
General
Operation Description (until Aug 1989)
A Operation Description (from Sept 1989)
B Operation Description (from Oct 1997)
Repair
A Repair (from Oct 1997)
Service Standards
3. Repair Manual: OPS (RMOPS-CU042)
Format: PDF, 137 pages
Language: English
Table of Contents:
GENERAL
OPS
BODY
MATERIAL HANDLING SYSTEM
OIL CONTROL VALVE
SAS
APPENDIX
4. Repair Manual (RM-CU028_v2)
Format: PDF, 435 pages
Language: English
Table of Contents:
Index
General
Engine
Torque Converter & Transmission
Differential
Front Axle
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
SAS
Appendix
5. Repair Manual: CNG Device (RMCNG-CU659)
Format: PDF, 176 pages
Language: English
Table of Contents:
Table of Contents
General
Development Objectives
How To Use This Manual
Operational Tips
Circuit Tester
Standard Bolt and Nut Tightening Torque
Wire Rope Suspension Angle List
Safe Load for Each Wire Rope Suspension Angle
CNG Fuel System Periodic Inspection
Periodic Maintenance
Periodic Replacement of Parts and Lubricants
Explanation
CNG Fuel System
CNG Container and Container Bracket
Regulators
Engine
Engine Specifications
Engine Adjustment
CNG Engine Starting Method
Troubleshooting for Engine Starting Failure
Regulator
Low Pressure Regulator Assembly
High Pressure Regulator Assembly
CNG Carburetor
Removal and Installation
CNG System Piping
Components
Solenoid Valve
High Pressure Filter
High Pressure Relief Valve
Gas Leak Inspection
CNG Piping Assembly Instruction
Explanation
List of CNG Exhaust Purification System/Three Way Catalytic System (TWC)
Three Way Catalytic System (TWC) Configuration Diagram
Operating Principle and Performance of Exhaust Purification System
Three Way Catalytic System (TWC) Muffler
Carburetor
Regulator Set
CNG Injector
Resistor
Oxygen Sensor
Vacuum Sensor
Diagnosis (Self Diagnostic Function)
Components
Troubleshooting
Introduction
Cautions for Troubleshooting
Three Way Catalytic System (TWC) Troubleshooting
Engine Speed Adjustment
Toyota Mobile Checker
Engine Speed Adjustment
Extracts of Laws, Regulations and Standards Related to CNG
U.S. Laws, Regulations and Standards Related to CNG Vehicles
General Industry Standards OSHA2206
NFPA505
NFPA52
ANSI-NGV2
CGA C-6.4
CGA S-1.1
Appendix
SST List
Service Standards List
Wiring Diagram Explanation
Connector Drawing
Connecting Diagram (For Digital Pressure Gauge)
Connecting Diagram
Connecting Diagram (For EZ Pedal)
6. Engine Technical Manual: 4Y Gasoline Engine (EN-CE602-2-4Y)
Format: PDF, 198 pages
Language: English
Table of Contents:
Index
General
Engine Tune-up
Engine Overhaul
Fuel System
PCV System
Cooling System
Lubrication System
Ignition System
Starting System
Charging System
SST List
Service Standards
7. Engine Technical Manual: 4Y ECS (EN-4Y_ECS)
Format: PDF, 109 pages
Language: English
Table of Contents:
Foreword
Section Index
General
Engine Tune-Up
Functional Parts Removal Inspection Installation
Troubleshooting
Attached Tables
8. Parts Catalog (PM-G838-1)
Format: PDF, 166 pages
Language: English
Table of Contents:
TABLE OF CONTENTS
INTRODUCTION
FIGURE INDEX (1101-2601) - ENGINE/ FUEL GROUP
FIGURE INDEX (2311-3201) - LPG/ CHASSIS
FIGURE INDEX (4501-5803) - CHASSIS (CONT.)/ BODY, ELECTRICAL GROUP
FIGURE INDEX (6101-8201) - MAST, HYDRAULIC GROUP
ENGINE
FUEL SYSTEM
LPG
CHASSIS
BODY, ELECTRICAL SYSTEM
MAST, HYDRAULIC SYSTEM
This manuals will assist you in assembling, disassembling, repairing, repairing engine, and finding spare parts for your gasoline forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
7FGCU15
7FGCU18
7FGCSU20
The manual comprises 8 documents, including five Repair Manuals, two Engine Technical Manuals, and the Parts Catalog
1. Repair Manual: Three Way Catalytic System (TWC) from 2004 (RMTWC_2004)
Format: PDF, 102 pages
Language: English
Table of Contents:
Foreword
Section Index
General
Explanation
Troubleshooting
Engine Speed Adjustment
Appendix
2. Repair Manual: LPG Device (ENLPG-CE610-5)
Format: PDF, 158 pages
Language: English
Table of Contents:
Index
General
Operation Description (until Aug 1989)
A Operation Description (from Sept 1989)
B Operation Description (from Oct 1997)
Repair
A Repair (from Oct 1997)
Service Standards
3. Repair Manual: OPS (RMOPS-CU042)
Format: PDF, 137 pages
Language: English
Table of Contents:
GENERAL
OPS
BODY
MATERIAL HANDLING SYSTEM
OIL CONTROL VALVE
SAS
APPENDIX
4. Repair Manual (RM-CU028_v2)
Format: PDF, 435 pages
Language: English
Table of Contents:
Index
General
Engine
Torque Converter & Transmission
Differential
Front Axle
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
SAS
Appendix
5. Repair Manual: CNG Device (RMCNG-CU659)
Format: PDF, 176 pages
Language: English
Table of Contents:
Table of Contents
General
Development Objectives
How To Use This Manual
Operational Tips
Circuit Tester
Standard Bolt and Nut Tightening Torque
Wire Rope Suspension Angle List
Safe Load for Each Wire Rope Suspension Angle
CNG Fuel System Periodic Inspection
Periodic Maintenance
Periodic Replacement of Parts and Lubricants
Explanation
CNG Fuel System
CNG Container and Container Bracket
Regulators
Engine
Engine Specifications
Engine Adjustment
CNG Engine Starting Method
Troubleshooting for Engine Starting Failure
Regulator
Low Pressure Regulator Assembly
High Pressure Regulator Assembly
CNG Carburetor
Removal and Installation
CNG System Piping
Components
Solenoid Valve
High Pressure Filter
High Pressure Relief Valve
Gas Leak Inspection
CNG Piping Assembly Instruction
Explanation
List of CNG Exhaust Purification System/Three Way Catalytic System (TWC)
Three Way Catalytic System (TWC) Configuration Diagram
Operating Principle and Performance of Exhaust Purification System
Three Way Catalytic System (TWC) Muffler
Carburetor
Regulator Set
CNG Injector
Resistor
Oxygen Sensor
Vacuum Sensor
Diagnosis (Self Diagnostic Function)
Components
Troubleshooting
Introduction
Cautions for Troubleshooting
Three Way Catalytic System (TWC) Troubleshooting
Engine Speed Adjustment
Toyota Mobile Checker
Engine Speed Adjustment
Extracts of Laws, Regulations and Standards Related to CNG
U.S. Laws, Regulations and Standards Related to CNG Vehicles
General Industry Standards OSHA2206
NFPA505
NFPA52
ANSI-NGV2
CGA C-6.4
CGA S-1.1
Appendix
SST List
Service Standards List
Wiring Diagram Explanation
Connector Drawing
Connecting Diagram (For Digital Pressure Gauge)
Connecting Diagram
Connecting Diagram (For EZ Pedal)
6. Engine Technical Manual: 4Y Gasoline Engine (EN-CE602-2-4Y)
Format: PDF, 198 pages
Language: English
Table of Contents:
Index
General
Engine Tune-up
Engine Overhaul
Fuel System
PCV System
Cooling System
Lubrication System
Ignition System
Starting System
Charging System
SST List
Service Standards
7. Engine Technical Manual: 4Y ECS (EN-4Y_ECS)
Format: PDF, 109 pages
Language: English
Table of Contents:
Foreword
Section Index
General
Engine Tune-Up
Functional Parts Removal Inspection Installation
Troubleshooting
Attached Tables
8. Parts Catalog (PM-G838-1)
Format: PDF, 166 pages
Language: English
Table of Contents:
TABLE OF CONTENTS
INTRODUCTION
FIGURE INDEX (1101-2601) - ENGINE/ FUEL GROUP
FIGURE INDEX (2311-3201) - LPG/ CHASSIS
FIGURE INDEX (4501-5803) - CHASSIS (CONT.)/ BODY, ELECTRICAL GROUP
FIGURE INDEX (6101-8201) - MAST, HYDRAULIC GROUP
ENGINE
FUEL SYSTEM
LPG
CHASSIS
BODY, ELECTRICAL SYSTEM
MAST, HYDRAULIC SYSTEM
Included
Engine Technical Manual
2Parts Catalog
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