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This manuals will assist you in determining a malfunction using a fault code, assembling, disassembling, and repairing for your electric forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
7FBMF16
7FBMF18
7FBMF20
7FBMF25
7FBMF30
7FBMF35
7FBMF40
7FBMF45
7FBMF50
The manual comprises 5 documents, including the Fault Codes List, and four Repair Manuals
1. Fault Codes List (ER-7FBMF)
Format: PDF, 9 pages
Language: English
2. Repair Manual: OPS (RMOPS-CE336)
Format: PDF, 104 pages
Language: English
Table of Contents:
GENERAL
MULTI-DISPLAY FUNCTIONS
TROUBLESHOOTING
OIL CONTROL VALVE
APPENDIX
3. Repair Manual (RM-CE326-s)
Format: PDF, 730 pages
Language: English
Table of Contents:
Repair Manual 7FBMF16-50
General
Parking Brake release
Battery
Controllers
Multi Display Functions
Troubleshooting
Diagnosis Code list
Drive Motor
Pump Motor
Powersteering Motor
Drive Unit
Front Axle
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
SAS
Appendix
Wiring Diagram
4. Repair Manual: New Model Features (RMNMF-PE313)
Format: PDF, 158 pages
Language: English
Table of Contents:
GENERAL
DEVELOPMENT OBJECTIVES
CONTROLLER
MULTIPLE DISPLAY
BATTERY
POWER TRAIN
STEERING & REAR AXLE
TIRES
OPERATOR’S COMPARTMENT
BODY & ACCESORIES
MATERIAL HANDLING & HYDRAULICS SYSTEM
SAS
MAIN OPTIONS & ATTACHMENTS
WIRING DIAGRAM
5. Repair Manual (RM-CE326-1)
Format: PDF, 740 pages
Language: English
Table of Contents:
SECTION INDEX
0E-Section
GENERAL
EXTERIOR VIEWS
VEHICLE MODELS
FRAME NUMBER
HOW TO USE THIS MANUAL
TERMINOLOGY
ABBREVIATIONS
OPERATIONAL TIPS
JACK-UP POINTS
HOISTING THE VEHICLE
CAUTION FOR TOWING
ATTENTIVE POINTS ON SAS
CIRCUIT TESTER
STANDARD BOLT and NUT TIGHTENING TORQUE
PRECOATED BOLTS
HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE
WIRE ROPE SUSPENSION ANGLE LIST
SAFE LOAD FOR EACH WIRE ROPE SUSPENSION ANGLE
COMPONENTS WEIGHT
RECOMMENDED LUBRICANT QUANTITY and TYPES
LUBRICATION CHART
PERIODIC MAINTENANCE
PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS
1E-Section
BATTERY
2E-Section
CONTROLLERS
General
SPECIFICATIONS
COMPONENTS
Before starting repair work
Connector Inspection List
Main Controller
TRAVELING/MATERIAL HANDLING CONTROLLER
SAS (WITH PS) CONTROLLER (16 ~ 35 MODEL)
SAS Controller (40 ~ 50 MODEL)
Contactor Panel
Display
Direction Switch
DISASSEMBLYINSPECTIONREASSEMBLY
Accelerator Potentiometer Adjustment
Brake Switch Adjustment
3E-Section
MULTI-DISPLAY FUNCTIONS
MULTIPLE DISPLAY
NORMAL FUNCTION SCREEN
MASK FUNCTIONS
DIAGNOSIS
4E-Section
TROUBLESHOOTING
Before Troubleshooting
Troubleshooting Method
SST SETTING METHODS
TROUBLESHOOTING
MAIN CONTROLLER SYSTEM
TRAVELING CONTROLLER SYSTEM
MATERIAL HANDLING CONTROLLER SYSTEM
SAS SYSTEM
MULTI-DISPLAY COMMUNICATION SYSTEM
5E-Section
MOTOR
DRIVE MOTOR
PUMP MOTOR
POWER STEERING MOTOR (16 ~ 35 model)
6E-Section
DRIVE UNIT
GENERAL
SPECIFICATIONS
COMPONENTS
DRIVE UNIT ASSEMBLY
7E-Section
FRONT AXLE
GENERAL
SPECIFICATIONS
COMPONENTS
TIRESWHEELS
FRONT AXLE ASSY (16 ~ 35 model)
FRONT AXLE ASSY (40 ~ 50 model)
FRONT AXLE BRACKET
8E-Section
GENERAL
SPECIFICATIONS
COMPONENTS
TIRESWHEELS
REAR AXLE ASSY (16 ~ 35 MODEL)
REAR AXLE ASSY (40 ~ 50 MODEL)
REAR AXLE HUBSTEERING KNUCKLE (16 ~ 35 MODEL)
REAR AXLE HUBSTEERING KNUCKLE (40 ~ 50 MODEL)
REAR AXLE CYLINDER
REAR WHEEL ALIGNMENT (16 ~ 35 MODEL)
REAR WHEEL ALIGNMENT (40 ~ 50 MODEL)
9E-Section
STEERING
GENERAL
SPECIFICATIONS
COMPONENTS
STEERING WHEELMAST JACKET
HYDROSTATIC STEERING VALVE ASSY
10E-Section
BRAKE
GENERAL
SPECIFICATIONS
COMPONENTS
FRONT BRAKE
PARKING BRAKE
BRAKE VALVE
11E-Section
BODY
COMPONENTS
OPEN THE SEAT STAND METHOD
SEAT STAND ASSY
COUNTERWEIGHT
DRIVERS SEAT
FUSE
12E-Section
MATERAIAL HANDLING SYSTEM
HYDRAULIC SYSTEM DIAGRAM
COMPONENTS
RETURN FILTER
SUCTION FILTER
NATURAL DROP TEST
NATURAL FORWARD TILT TEST
OIL LEAK TEST
13E-Section
MAST
V MAST ASSY
CHAIN (16 ~ 35 MODEL)
CHAIN (40 ~ 50 MODEL)
FORK
FVFSV MAST ASSY
LIFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING)
14E-Section
CYLINDER
LIFT CYLINDER (V)REAR LIFT CYLINDER (FVFSV)
FLOW REGULATOR VALVE
SAFETY DOWN VALVE
FRONT LIFT CYLINDER (FVFSV)
TILT CYLINDER
15E-Section
OIL PUMP
GENERAL
SPECIFICATIONS
COMPONENTS
OIL PUMP ASSY
DISASSEMBLYINSPECTIONREASSEMBLY (16 ~ 35 MODEL)
DISASSEMBLYINSPECTIONREASSEMBLY (40 ~ 50 MODEL)
TEST METHOD
16E-Section
OIL CONTROL VALVE
GENERAL
SPECIFICATIONS
COMPONENTS
OIL CONTROL VALVE ASSY
RELIEF PRESSURE ADJUSTMENT
LIFT LOCK RELEASE BOLT
MINI LEVER BOX
17E-Section
SAS FUNCTIONS
GENERAL
COMPONENTS
BEFORE STARTING REPAIR WORK
YAW RATE SENSOR
STEERING WHEEL ANGLE SENSOR
STEERING KNOB POSITION CORRECTING VALVE
TIRE ANGLE SENSOR
SWING LOCK CYLINDER
TILT ANGLE SENSOR
18E-Section
APPENDIX
SST LIST
SERVICE STANDARDS
CONNECTOR DRAWING (16 ~ 35 MODEL)
CONNECTOR DRAWING (40 ~ 50 MODEL)
CONNECTING DIAGRAM (16 ~ 35 MODEL)
CONNECTING DIAGRAM (40 ~ 50 MODEL)
WIRING DIAGRAM (16 ~ 35 MODEL)
WIRING DIAGRAM (40 ~ 50 MODEL)
COLOPHON
This manuals will assist you in determining a malfunction using a fault code, assembling, disassembling, and repairing for your electric forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
7FBMF16
7FBMF18
7FBMF20
7FBMF25
7FBMF30
7FBMF35
7FBMF40
7FBMF45
7FBMF50
The manual comprises 5 documents, including the Fault Codes List, and four Repair Manuals
1. Fault Codes List (ER-7FBMF)
Format: PDF, 9 pages
Language: English
2. Repair Manual: OPS (RMOPS-CE336)
Format: PDF, 104 pages
Language: English
Table of Contents:
GENERAL
MULTI-DISPLAY FUNCTIONS
TROUBLESHOOTING
OIL CONTROL VALVE
APPENDIX
3. Repair Manual (RM-CE326-s)
Format: PDF, 730 pages
Language: English
Table of Contents:
Repair Manual 7FBMF16-50
General
Parking Brake release
Battery
Controllers
Multi Display Functions
Troubleshooting
Diagnosis Code list
Drive Motor
Pump Motor
Powersteering Motor
Drive Unit
Front Axle
Rear Axle
Steering
Brake
Body
Material Handling System
Mast
Cylinder
Oil Pump
Oil Control Valve
SAS
Appendix
Wiring Diagram
4. Repair Manual: New Model Features (RMNMF-PE313)
Format: PDF, 158 pages
Language: English
Table of Contents:
GENERAL
DEVELOPMENT OBJECTIVES
CONTROLLER
MULTIPLE DISPLAY
BATTERY
POWER TRAIN
STEERING & REAR AXLE
TIRES
OPERATOR’S COMPARTMENT
BODY & ACCESORIES
MATERIAL HANDLING & HYDRAULICS SYSTEM
SAS
MAIN OPTIONS & ATTACHMENTS
WIRING DIAGRAM
5. Repair Manual (RM-CE326-1)
Format: PDF, 740 pages
Language: English
Table of Contents:
SECTION INDEX
0E-Section
GENERAL
EXTERIOR VIEWS
VEHICLE MODELS
FRAME NUMBER
HOW TO USE THIS MANUAL
TERMINOLOGY
ABBREVIATIONS
OPERATIONAL TIPS
JACK-UP POINTS
HOISTING THE VEHICLE
CAUTION FOR TOWING
ATTENTIVE POINTS ON SAS
CIRCUIT TESTER
STANDARD BOLT and NUT TIGHTENING TORQUE
PRECOATED BOLTS
HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE
WIRE ROPE SUSPENSION ANGLE LIST
SAFE LOAD FOR EACH WIRE ROPE SUSPENSION ANGLE
COMPONENTS WEIGHT
RECOMMENDED LUBRICANT QUANTITY and TYPES
LUBRICATION CHART
PERIODIC MAINTENANCE
PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS
1E-Section
BATTERY
2E-Section
CONTROLLERS
General
SPECIFICATIONS
COMPONENTS
Before starting repair work
Connector Inspection List
Main Controller
TRAVELING/MATERIAL HANDLING CONTROLLER
SAS (WITH PS) CONTROLLER (16 ~ 35 MODEL)
SAS Controller (40 ~ 50 MODEL)
Contactor Panel
Display
Direction Switch
DISASSEMBLYINSPECTIONREASSEMBLY
Accelerator Potentiometer Adjustment
Brake Switch Adjustment
3E-Section
MULTI-DISPLAY FUNCTIONS
MULTIPLE DISPLAY
NORMAL FUNCTION SCREEN
MASK FUNCTIONS
DIAGNOSIS
4E-Section
TROUBLESHOOTING
Before Troubleshooting
Troubleshooting Method
SST SETTING METHODS
TROUBLESHOOTING
MAIN CONTROLLER SYSTEM
TRAVELING CONTROLLER SYSTEM
MATERIAL HANDLING CONTROLLER SYSTEM
SAS SYSTEM
MULTI-DISPLAY COMMUNICATION SYSTEM
5E-Section
MOTOR
DRIVE MOTOR
PUMP MOTOR
POWER STEERING MOTOR (16 ~ 35 model)
6E-Section
DRIVE UNIT
GENERAL
SPECIFICATIONS
COMPONENTS
DRIVE UNIT ASSEMBLY
7E-Section
FRONT AXLE
GENERAL
SPECIFICATIONS
COMPONENTS
TIRESWHEELS
FRONT AXLE ASSY (16 ~ 35 model)
FRONT AXLE ASSY (40 ~ 50 model)
FRONT AXLE BRACKET
8E-Section
GENERAL
SPECIFICATIONS
COMPONENTS
TIRESWHEELS
REAR AXLE ASSY (16 ~ 35 MODEL)
REAR AXLE ASSY (40 ~ 50 MODEL)
REAR AXLE HUBSTEERING KNUCKLE (16 ~ 35 MODEL)
REAR AXLE HUBSTEERING KNUCKLE (40 ~ 50 MODEL)
REAR AXLE CYLINDER
REAR WHEEL ALIGNMENT (16 ~ 35 MODEL)
REAR WHEEL ALIGNMENT (40 ~ 50 MODEL)
9E-Section
STEERING
GENERAL
SPECIFICATIONS
COMPONENTS
STEERING WHEELMAST JACKET
HYDROSTATIC STEERING VALVE ASSY
10E-Section
BRAKE
GENERAL
SPECIFICATIONS
COMPONENTS
FRONT BRAKE
PARKING BRAKE
BRAKE VALVE
11E-Section
BODY
COMPONENTS
OPEN THE SEAT STAND METHOD
SEAT STAND ASSY
COUNTERWEIGHT
DRIVERS SEAT
FUSE
12E-Section
MATERAIAL HANDLING SYSTEM
HYDRAULIC SYSTEM DIAGRAM
COMPONENTS
RETURN FILTER
SUCTION FILTER
NATURAL DROP TEST
NATURAL FORWARD TILT TEST
OIL LEAK TEST
13E-Section
MAST
V MAST ASSY
CHAIN (16 ~ 35 MODEL)
CHAIN (40 ~ 50 MODEL)
FORK
FVFSV MAST ASSY
LIFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING)
14E-Section
CYLINDER
LIFT CYLINDER (V)REAR LIFT CYLINDER (FVFSV)
FLOW REGULATOR VALVE
SAFETY DOWN VALVE
FRONT LIFT CYLINDER (FVFSV)
TILT CYLINDER
15E-Section
OIL PUMP
GENERAL
SPECIFICATIONS
COMPONENTS
OIL PUMP ASSY
DISASSEMBLYINSPECTIONREASSEMBLY (16 ~ 35 MODEL)
DISASSEMBLYINSPECTIONREASSEMBLY (40 ~ 50 MODEL)
TEST METHOD
16E-Section
OIL CONTROL VALVE
GENERAL
SPECIFICATIONS
COMPONENTS
OIL CONTROL VALVE ASSY
RELIEF PRESSURE ADJUSTMENT
LIFT LOCK RELEASE BOLT
MINI LEVER BOX
17E-Section
SAS FUNCTIONS
GENERAL
COMPONENTS
BEFORE STARTING REPAIR WORK
YAW RATE SENSOR
STEERING WHEEL ANGLE SENSOR
STEERING KNOB POSITION CORRECTING VALVE
TIRE ANGLE SENSOR
SWING LOCK CYLINDER
TILT ANGLE SENSOR
18E-Section
APPENDIX
SST LIST
SERVICE STANDARDS
CONNECTOR DRAWING (16 ~ 35 MODEL)
CONNECTOR DRAWING (40 ~ 50 MODEL)
CONNECTING DIAGRAM (16 ~ 35 MODEL)
CONNECTING DIAGRAM (40 ~ 50 MODEL)
WIRING DIAGRAM (16 ~ 35 MODEL)
WIRING DIAGRAM (40 ~ 50 MODEL)
COLOPHON
Included
Fault Codes List
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