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Fault Codes List
1Service Manual
2Engine Technical Manual
1Operate and Maintenance manual
1Illustrated factory set of Service Manuals for Mitsubishi Gasoline Forklift Trucks Models FG40N (AF40-50001-up), FG45N (AF29D-50001-up), FG50CN (AF29D-80001-up), FG50N (AF33C-50001-up) and FG55N (AF33C-80001-up).
This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, repairing engine, operating, and maintaining for your gasoline forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FG40N (AF40-50001-up)
FG45N (AF29D-50001-up)
FG50CN (AF29D-80001-up)
FG50N (AF33C-50001-up)
FG55N (AF33C-80001-up)
The manual comprises 5 documents, including the Fault Codes List, two Service Manuals, Engine Technical Manual, and Operate and Maintenance manual
1. Fault Codes List (REF-18-0008M_69904)
Format: PDF, 13 pages
Language: English
2. Service Manual: Chassis & Mast (SM-99739-79120_A0115)
Format: PDF, 561 pages
Language: English
Table of Contents:
CHAPTER INDEX
GENERAL INFORMATION
COOLING SYSTEM
ELECTRIC SYSTEM
CONTROLLERS
POWER TRAIN
POWERSHIFT TRANSMISSION
FRONT AXLE AND REDUCTION DIFFERENTIAL
REAR AXLE
BRAKE SYSTEM
STEERING SYSTEM
HYDRAULIC SYSTEM
MAST AND FORKS
SERVICE DATA
3. Service Manual: 35DV/45DV/55DV-MQ Mast (SM-LTI-263920-Mast)
Format: PDF, 48 pages
Language: English
4. Engine Technical Manual: TB45 Gasoline Engine (EN-99739-73100_TB45_0210)
Format: PDF, 252 pages
Language: English
Table of Contents:
PRECAUTIONS FOR SAFETY AND QUALITY
Safe Operation
Correct Operation
Precautions for Radio Equipment
Installation
HOW TO USE THIS MANUAL
Description
Definition of Terms
Definition of Units
Description
Component Parts Location
TROUBLE DIAGNOSIS
ECM Trouble Diagnosis
ECM Abbreviations List
ECM GENERAL SERVICE INFORMATION
Connector Terminal Inspection
Inspection for Electrical System
Control Unit and Electronic Component
SST
PRECAUTIONS
Precautions in Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and
Replacement
Precautions for Assembly and Installation
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
Parts Requiring Angle Tightening
PREPARATION
Special Service Tools
Service Parts
SERVICE DATA
Periodical Inspection
Standard, Repair Limit
Tightening Torque
5. Operate and Maintenance manual (OMM-99730-79120_A1114)
Format: PDF, 234 pages
Language: English
Table of Contents:
SAFETY RULES FOR LIFT TRUCK OPERATORS
General
Warning Decals, Location
Decals for LPG Fuel and Dual Fuel Only
Warning Decals, Description
Safety Rules
Operating Precautions
Working Precautions
LP-Gas
KNOW YOUR LIFT TRUCK
Serial Number and Capacity Plate
Electrical Components
Model View
Driving Switches and Controls
Instrument Panel
Integrated Presence System (IPS)
Parking Brake Dragging Warning
Operating Switches and Controls
Operator Seat
Seat Belt
Fork Locking Pins
Changing Forks
Drawbar Pin (If Equipped)
Assist Grip
Engine Hood
Hydraulic Tank Oil Level / Filler Hole
Fuel Filler
Fuel Shut-off Valve
HOW TO AVOID A TIPOVER; HOW TO SURVIVE ONE
Know What Lift Truck Stability Is
Center of Gravity (CG)
Stability and Center of Gravity (Top View)
Stability and Center of Gravity (Side View)
Lift Truck Stability Base
Capacity (Weight and Load Center)
Capacity Plate
Dos and Donts to Avoid Tipover
How to Survive in a Tipover
REFUELING
Gasoline and Diesel Engine Equipped
LP-Gas Equipped
OPERATION
New Lift Truck Break-in
Before Starting Engine
Starting Gasoline Engine
Starting LP-Gas Engine
Starting Diesel Engine
Engine Won't Start
After Starting Engine
Before Moving Lift Truck
Lift Truck Operation
Stopping Lift Truck
Parking Lift Truck (After Stopping)
OPERATING TECHNIQUES
Stacking Methods
Handling Loads Safely
Correct Operating Steps
Incorrect Operating Steps
Inching Into and Lifting the Load
Traveling With the Load
Unloading
Working on Grades
STORING THE LIFT TRUCK
End of Each Shift Storage
Long Term Storage
TRANSPORTATION HINTS
Lift Truck Loading and Shipping
Lift Truck Lifting and Tiedown Information
SPECIAL SITUATIONS
Care in Cold Weather
Care in Hot Weather
Severe Dust or Lint Conditions
TROUBLESHOOTING
Stalled Engine
Starting With Jumper Cables
If Lamps Won't Glow
If the Engine CoolantTemperature Gauge Shows Red Zone
If Torque Converter Oil Temperature Warning Lamp Glows (Powershift)
Trouble With the LP-Gas Equipment
If the Lift Truck Won't Change Directions
If the Lift Truck Won't Move
If the Mast Stops Moving
If a Tire Blows out
Changing Tires
Changing Dual Tires (Optional)
Rear Tire
Error Codes and Explanations
MAINTENANCE
General
Inspection Precautions
Maintenance Schedule
Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
Every 50 Service Hours or Weekly, Whichever Comes First
Parts to Be Changed Periodically
SERVICE DATA
Fuel Information
Coolant Information
Recommended Fuels and Oils
Specifications (Standard Models)
Refill Capacities
TO THE MITSUBISHI FORKLIFT TRUCK OWNER
The Importance of Genuine Parts
Proper Disposal of Your Lift Truck
Instructions for Ordering Parts
Service Registration
Transfer of Ownership Report for Mitsubishi Caterpillar Forklift America Inc. Customers Only
INDEX
Blank Page
This manuals will assist you in determining a malfunction using a fault code, diagnosing, analyses, testing, repair, repairing engine, operating, and maintaining for your gasoline forklift truck.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
FG40N (AF40-50001-up)
FG45N (AF29D-50001-up)
FG50CN (AF29D-80001-up)
FG50N (AF33C-50001-up)
FG55N (AF33C-80001-up)
The manual comprises 5 documents, including the Fault Codes List, two Service Manuals, Engine Technical Manual, and Operate and Maintenance manual
1. Fault Codes List (REF-18-0008M_69904)
Format: PDF, 13 pages
Language: English
2. Service Manual: Chassis & Mast (SM-99739-79120_A0115)
Format: PDF, 561 pages
Language: English
Table of Contents:
CHAPTER INDEX
GENERAL INFORMATION
COOLING SYSTEM
ELECTRIC SYSTEM
CONTROLLERS
POWER TRAIN
POWERSHIFT TRANSMISSION
FRONT AXLE AND REDUCTION DIFFERENTIAL
REAR AXLE
BRAKE SYSTEM
STEERING SYSTEM
HYDRAULIC SYSTEM
MAST AND FORKS
SERVICE DATA
3. Service Manual: 35DV/45DV/55DV-MQ Mast (SM-LTI-263920-Mast)
Format: PDF, 48 pages
Language: English
4. Engine Technical Manual: TB45 Gasoline Engine (EN-99739-73100_TB45_0210)
Format: PDF, 252 pages
Language: English
Table of Contents:
PRECAUTIONS FOR SAFETY AND QUALITY
Safe Operation
Correct Operation
Precautions for Radio Equipment
Installation
HOW TO USE THIS MANUAL
Description
Definition of Terms
Definition of Units
Description
Component Parts Location
TROUBLE DIAGNOSIS
ECM Trouble Diagnosis
ECM Abbreviations List
ECM GENERAL SERVICE INFORMATION
Connector Terminal Inspection
Inspection for Electrical System
Control Unit and Electronic Component
SST
PRECAUTIONS
Precautions in Draining Engine Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removing and Disassembling
Precautions for Inspection, Correction, and
Replacement
Precautions for Assembly and Installation
Caution for Use of Power Tools
Precautions for Liquid Gasket Application
Parts Requiring Angle Tightening
PREPARATION
Special Service Tools
Service Parts
SERVICE DATA
Periodical Inspection
Standard, Repair Limit
Tightening Torque
5. Operate and Maintenance manual (OMM-99730-79120_A1114)
Format: PDF, 234 pages
Language: English
Table of Contents:
SAFETY RULES FOR LIFT TRUCK OPERATORS
General
Warning Decals, Location
Decals for LPG Fuel and Dual Fuel Only
Warning Decals, Description
Safety Rules
Operating Precautions
Working Precautions
LP-Gas
KNOW YOUR LIFT TRUCK
Serial Number and Capacity Plate
Electrical Components
Model View
Driving Switches and Controls
Instrument Panel
Integrated Presence System (IPS)
Parking Brake Dragging Warning
Operating Switches and Controls
Operator Seat
Seat Belt
Fork Locking Pins
Changing Forks
Drawbar Pin (If Equipped)
Assist Grip
Engine Hood
Hydraulic Tank Oil Level / Filler Hole
Fuel Filler
Fuel Shut-off Valve
HOW TO AVOID A TIPOVER; HOW TO SURVIVE ONE
Know What Lift Truck Stability Is
Center of Gravity (CG)
Stability and Center of Gravity (Top View)
Stability and Center of Gravity (Side View)
Lift Truck Stability Base
Capacity (Weight and Load Center)
Capacity Plate
Dos and Donts to Avoid Tipover
How to Survive in a Tipover
REFUELING
Gasoline and Diesel Engine Equipped
LP-Gas Equipped
OPERATION
New Lift Truck Break-in
Before Starting Engine
Starting Gasoline Engine
Starting LP-Gas Engine
Starting Diesel Engine
Engine Won't Start
After Starting Engine
Before Moving Lift Truck
Lift Truck Operation
Stopping Lift Truck
Parking Lift Truck (After Stopping)
OPERATING TECHNIQUES
Stacking Methods
Handling Loads Safely
Correct Operating Steps
Incorrect Operating Steps
Inching Into and Lifting the Load
Traveling With the Load
Unloading
Working on Grades
STORING THE LIFT TRUCK
End of Each Shift Storage
Long Term Storage
TRANSPORTATION HINTS
Lift Truck Loading and Shipping
Lift Truck Lifting and Tiedown Information
SPECIAL SITUATIONS
Care in Cold Weather
Care in Hot Weather
Severe Dust or Lint Conditions
TROUBLESHOOTING
Stalled Engine
Starting With Jumper Cables
If Lamps Won't Glow
If the Engine CoolantTemperature Gauge Shows Red Zone
If Torque Converter Oil Temperature Warning Lamp Glows (Powershift)
Trouble With the LP-Gas Equipment
If the Lift Truck Won't Change Directions
If the Lift Truck Won't Move
If the Mast Stops Moving
If a Tire Blows out
Changing Tires
Changing Dual Tires (Optional)
Rear Tire
Error Codes and Explanations
MAINTENANCE
General
Inspection Precautions
Maintenance Schedule
Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First
Every 50 Service Hours or Weekly, Whichever Comes First
Parts to Be Changed Periodically
SERVICE DATA
Fuel Information
Coolant Information
Recommended Fuels and Oils
Specifications (Standard Models)
Refill Capacities
TO THE MITSUBISHI FORKLIFT TRUCK OWNER
The Importance of Genuine Parts
Proper Disposal of Your Lift Truck
Instructions for Ordering Parts
Service Registration
Transfer of Ownership Report for Mitsubishi Caterpillar Forklift America Inc. Customers Only
INDEX
Blank Page
Included
Fault Codes List
1Service Manual
2Engine Technical Manual
1Operate and Maintenance manual
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